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Author Topic: Magnum Pro 45 - again....and again...and again  (Read 3792 times)

Offline Matt Piatkowski

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Magnum Pro 45 - again....and again...and again
« on: November 13, 2015, 03:38:16 PM »
This engine is driving me nuts!

My Toucan ( former name: SIG Fazer) was finally flying well after the tank change to Sullivan 6 fl.oz.
The same RPM in normal and inverted flight, good pull everywhere and lap time around 5 seconds.

The tank has been mounted on the inside facing side of the fuselage as there was not enough space to fit it on the outside.

After the plane flew so well, I have decided to shorten the fuel line. It was in three pieces connected by the copper tube epoxied to the top of the fuselage and short stiffener (see the attachment).

I routed the fuel line through the hole drilled in the bottom front part of the fuselage.

The Sullivan tank was and is set in the uniflow mode.

First flight after change: launch RPM 10,000 on 11x7 APC prop. but when the plane was launched, the RPM immediately dropped to the level barely maintaining the level flight. After boring 6 minutes landed safely.

Second flight after change: launch RPM 10,300 - the same behavior. It looked like the engine in the air started running extremely rich.

I changed the routing of the fuel line and reverted to the old configuration but without the copper tube connection to the fuselage that was removed.

Launch RPM ~10,200. In flight RPM dropped again but not that much as before. There was not enough tension though so I managed only a couple of lazy loops.

The uniflow tube was and is exposed to ram pressure. The fuel was and is the same. The tank was not moved.

Why was the engine loosing RPM in the air by running too rich when before shortening the fuel line it was dead stable?

I went back to the exact fuel line configuration as before hoping to get stable and predictable RPM in the air and will try flying this Sunday.

Please see the attachment - this is the current configuration of the tank and fuel line.

Thanks,
Matt 

Offline Tim Wescott

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Re: Magnum Pro 45 - again....and again...and again
« Reply #1 on: November 13, 2015, 04:09:30 PM »
Look carefully for leaks.

In a bizarre case, you may have had a "magic leak" in your original configuration that you fixed.  We'll hope and pray that wasn't the case.  It's far more likely that you introduced something.

For later, a 7" pitch seems an awful lot for that engine, unless it's been significantly retimed -- once you get things sorted out you may want to see if you can find a combination of venturi and needle setting that works well with a 4" pitch prop.
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Offline Balsa Butcher

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Re: Magnum Pro 45 - again....and again...and again
« Reply #2 on: November 15, 2015, 11:33:33 AM »
I too am suspicious of the 7" pitch prop. It just don't sound right. 10,000-10,200 rpm usually translates to a 3.75 to 5 (max) pitch prop or something in between. Props with 7 pitch are typically run on lower rpm motors, usually sub 8000 rpm. I have run both a Royal 45 and OS SF46 which are very likely similar to your Magnum Pro 45. High RPM, low pitch were the name of the game. Try a lower pitch prop,  you could even go up in diameter as long as you keep the pitch low, and see what happens.  8)
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Offline Brett Buck

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Re: Magnum Pro 45 - again....and again...and again
« Reply #3 on: November 15, 2015, 12:08:49 PM »

First flight after change: launch RPM 10,000 on 11x7 APC prop. but when the plane was launched, the RPM immediately dropped to the level barely maintaining the level flight. After boring 6 minutes landed safely.

Second flight after change: launch RPM 10,300 - the same behavior. It looked like the engine in the air started running extremely rich.


   I would suspect that you are not getting adequate fuel suction, and the massive pitch is causing a very large unload after you launch it.

    As everyone else says, you need to get rid of the 7" pitch prop. Get a 12-4 and crank it up enough to get a decent in-flight speed. That will greatly improve the fuel draw, at least. Then see.  You might need as much as 5:, but over that, and you are losing tremendous performance. 

   This high pitch just isn't used in stunt, aside from special cases (4-strokes).

    Brett

Offline Tim Wescott

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Re: Magnum Pro 45 - again....and again...and again
« Reply #4 on: November 15, 2015, 01:32:07 PM »
Except -- the engine is slowing at launch, not speeding up.

Matt, where is the uniflow tube coming out inside the tank?  It should be on the wall of the tank toward the outside of the circle, which in this case is toward the fuselage.  If you were going from someone's picture of "how to make a clunk uniflow", that picture likely assumed the tank would be mounted on the outside of the fuse.  You may want to double-check, and change things as appropriate.
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Offline Brett Buck

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Re: Magnum Pro 45 - again....and again...and again
« Reply #5 on: November 15, 2015, 01:42:08 PM »
Except -- the engine is slowing at launch, not speeding up.


 Oy vey!  It's *going rich* precisely *because* it is unloading. It needs to either be revved up more (good) or the venturi needs to be smaller (with might make it run reliably, but leave it with an uncompetitive setup).

    Brett

     

Offline Tim Wescott

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Re: Magnum Pro 45 - again....and again...and again
« Reply #6 on: November 15, 2015, 01:47:27 PM »
Oy vey!  It's *going rich* precisely *because* it is unloading. It needs to either be revved up more (good) or the venturi needs to be smaller (with might make it run reliably, but leave it with an uncompetitive setup).

Oh, right.  I see that now, kind of.  I had to start from "Brett says it so it must be true", but I did get there eventually.

Off Matt's topic, but I thought that engines "run away" because as they unload in the air they effectively go lean -- what am I missing?
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Online RandySmith

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Re: Magnum Pro 45 - again....and again...and again
« Reply #7 on: November 15, 2015, 02:56:53 PM »
  " but I thought that engines "run away" because as they unload in the air they effectively go lean -- what am I missing? "

Not correct that they go lean, normally when they unload they go rich , you can even hear this on perectly setup engines, after launch within 1/2 to 1 lap, you can hear the engine unload and go richer

Randy

Offline Balsa Butcher

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Re: Magnum Pro 45 - again....and again...and again
« Reply #8 on: November 15, 2015, 05:45:46 PM »
..so "Pete says so" isn't good enough? (answer not required) ;D
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Offline Clint Ormosen

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Re: Magnum Pro 45 - again....and again...and again
« Reply #9 on: November 15, 2015, 06:20:45 PM »
..so "Pete says so" isn't good enough? (answer not required) ;D

....Says the guy that doesn't know which direction to mount an engine in a Smoothie.  LL~
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Offline Chris Wilson

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Re: Magnum Pro 45 - again....and again...and again
« Reply #10 on: November 15, 2015, 07:00:53 PM »
In the old fuel route it had to travel up the full nacelle height, across the width of it, down the full nacelle hieght and then back up to the jet and along the way travel through the two flow reducers made of copper - that's quite the migration route and I am not including the back and forward S bend either! You have simply negated the inherent rich running behavior of an inboard mounted tank

With the new fuel route you took out the hurdles of nacelle up and down, the two flow reducers, the back and forward S bend and made the total length shorter and but still have to attend the natural rich running of the setup.

Plus the spraybar is quite outboard making the it even more problematical.

I would say that your old fuel line acted as a series or weirs or separate  'fuel tanks' in there own right (the S bend being a sump of kinds)  and masking the positive pressure from the inboard real tank and the new line unmasked that.

Simples!

Cheers.

P.S. If the model flew well with 7" of pitch before and the pilot was happy with it perhaps he should stick to it?

« Last Edit: November 15, 2015, 07:39:26 PM by Chris Wilson »
MAAA AUS 73427

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Offline Matt Piatkowski

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Re: Magnum Pro 45 - again....and again...and again
« Reply #11 on: November 16, 2015, 05:09:15 AM »
Chris wrote:"inherent rich running behavior of an inboard mounted tank".

Why is this "inherent behavior"? The suction point of the fuel line (clunk) is shifted towards the inside of the circle w/r to the spray bar therefore the centrifugal force acting on a fuel particle entering the clunk is smaller then in the case of the tank mounted normally. Now...this shift is about 2" and the radius of the circle in my case is 66' ( 792") therefore the shift constitutes 2/792 = 0.25%. This means that the centrifugal force acting on a fuel particle entering the clunk is 0.25% smaller.

I feel this effect can be safely ignored in comparison to the other effects managing now the flow of fuel.

These other effects include ( as mentioned by Chris): long and bent fuel line, fuel flow reducers and uniflow ram pressure.

Please see the attachment.

The Uniflow Inlet Extension (UIE) positioned the way it is shown fixed the problem of running rich and dropping RPM.

I have made three flights yesterday: the first and third were with UIE, the second - without it. The first and third flight showed very stable RPM that did not change after launch and stayed the same in normal, inverted flight and while climbing or diving. The second flight showed the RPM drop immediately after launch but this drop was almost acceptable.

By writing "almost acceptable" I mean the plane slowed and there was almost zero tension overhead but more experienced pilot could have probably flown the entire pattern with this speed. The normal and inverted RPM in the second flight were the same. More....the engine seemed to be in the 2-4-2 break mode while flying normal level and inverted level and showed some indication of increasing the RPM while climbing and decreasing while diving.

My conclusion: I know the entire fuel delivery system I had to construct is against the rules, is complicated and hard to understand. At the same time, I have found a way to fly this setup in my comfort zone and at my level.

The question regarding the needle redundancy still remains unanswered though.

Thank you all for your thoughts and comments.
Regards,
Matt

 

 

Offline Balsa Butcher

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Re: Magnum Pro 45 - again....and again...and again
« Reply #12 on: November 16, 2015, 10:33:42 AM »
All that theory and still no prop change?  HB~>  ...Says the guy who's inverted engine Smoothie scored more points than your Chipmunk at VSC X??? or was it the other way around?...whatever, a good time was had by all).  8)
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Offline Chris Wilson

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Re: Magnum Pro 45 - again....and again...and again
« Reply #13 on: November 16, 2015, 04:51:04 PM »
Chris wrote:"inherent rich running behavior of an inboard mounted tank".

Why is this "inherent behavior"? The suction point of the fuel line (clunk) is shifted towards the inside of the circle w/r to the spray bar therefore the centrifugal force acting on a fuel particle entering the clunk is smaller then in the case of the tank mounted normally. Now...this shift is about 2" and the radius of the circle in my case is 66' ( 792") therefore the shift constitutes 2/792 = 0.25%. This means that the centrifugal force acting on a fuel particle entering the clunk is 0.25% smaller.


You are probably correct with the above but you fail to recognise that the tank is up hill in relation to the jet and a fluid will run downhill regardless of how little or how large the G forces involved.

The behavior is inherent due to physics and to view this another way simply tilt the models outboard tip down about 60 degrees to give you what 'down' would be in flight, is the tank now above the jet?


P.S. you reckon that you have tank issues, check out the pic!
« Last Edit: November 16, 2015, 05:52:28 PM by Chris Wilson »
MAAA AUS 73427

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 Nothing in life is so exhilarating as to be shot at without result.  It's not enough that we do our best; sometimes we have to do what's required

Offline Chris Wilson

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Re: Magnum Pro 45 - again....and again...and again
« Reply #14 on: November 16, 2015, 07:13:27 PM »
There is something completely left field that you could do here, rotate the front half of the crankshaft housing 90 degrees and spin the shaft in other direction.

That would put the spraybar nipple MUCH closer to the fuel feed! (And keep the mounting system intact bar the removal of the front part of the bearer.)
MAAA AUS 73427

You have enemies? Good. That means you've stood up for something, sometime in your life.
 Nothing in life is so exhilarating as to be shot at without result.  It's not enough that we do our best; sometimes we have to do what's required

Offline Matt Piatkowski

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Re: Magnum Pro 45 - again....and again...and again
« Reply #15 on: November 16, 2015, 09:02:20 PM »
Hi Chris,
Rotating the front half of the crankshaft housing 90 degrees is an interesting idea and technically possible for this engine.

I failed to understand how the outboard wing tip can go down 60 degrees in the C/L flight above the flat surface.

Regards,
M


Offline Chris Wilson

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Re: Magnum Pro 45 - again....and again...and again
« Reply #16 on: November 16, 2015, 09:46:07 PM »


I failed to understand how the outboard wing tip can go down 60 degrees in the C/L flight above the flat surface.

Regards,
M



It doesn't, 'down' goes to somewhere around there.

Put it this way, if your lines both failed in flight where would your model end up?

Straight down? Because thats where gravity is pulling it.
Directly away from you? Because thats what the line pull is telling you.
Forward? Because thats where the model is moving to.

Its a combination of all these forces combined that determine where 'down' is.
 
MAAA AUS 73427

You have enemies? Good. That means you've stood up for something, sometime in your life.
 Nothing in life is so exhilarating as to be shot at without result.  It's not enough that we do our best; sometimes we have to do what's required

Offline Matt Piatkowski

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Re: Magnum Pro 45 - again....and again...and again
« Reply #17 on: November 17, 2015, 04:33:31 AM »
Chris,
Now I agree with your definition of "Down" in flight.

In flight, the fuel free surface in the tank is always perpendicular to the vector defined as the vector sum of the gravity and centrifugal forces.

Because my tank is shifted about 2" to the inside of the circle w/r to the spray bar, the fuel free surface in the tank is about 2" higher along the negative "Down" direction in flight than the hole in the spray bar.

Because negative "Down" is actually "Up", I believe we can use the term "up hill" introduced by you.

In my never ending quest to understand the true nature of things ( my wife says that I produce problems out of nothing only to spend weeks trying to solve them), I have found the acceptable solution. It is my Uniflow Inlet Extension (UIE) that allows the engine and "up the hill" fuel tank to work ok.

I am not saying my solution is perfect for competitive stunt flying because it is not but it is good enough for me to practice with very stable RPM everywhere in the hemisphere, having good lines tension and decent lap time.

The needle redundancy in my current setup still remains a mystery waiting to be explained in a convincing manner.

Best Regards,

M




 



 


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