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Author Topic: Motor Break-In: To Muffle or Not  (Read 902 times)

Offline Peter Hess

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Motor Break-In: To Muffle or Not
« on: April 14, 2008, 08:53:26 AM »
The instructions for the Brodak 40 expressly state that break-in should be done without the muffler.  In my experience this is unique.  Can anyone satisfy my curiosity and explain the rationale for this?  Are there any reasons for or against adopting this technique for breaking in other motors (other than the increased possibility of noise complaints)?

Thanks in advance for your comments and suggestions.
Peter Hess
Canton, CT
AMA 485070

Offline phil c

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Re: Motor Break-In: To Muffle or Not
« Reply #1 on: April 14, 2008, 09:23:41 AM »
The muffler retains a lot of heat in the engine, which isn't so good for new motors.  It also changes the sound, sometimes making it difficult to figure out if the motor is too rich or too lean.  That said, I ran the Brodak 40's with the muffler right from the start with no problems.
phil Cartier

Offline RandySmith

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Re: Motor Break-In: To Muffle or Not
« Reply #2 on: April 14, 2008, 10:21:51 AM »
HI Peter

 You should not have any problems running the engine in with the muffler on it, just make sure that you do not get it too lean, The Brodak muffler flows pretty well  and you should still be able to tell the 4/2 switching when cycling the engine.

Regards
Randy

Offline Ralph Wenzel (d)

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Re: Motor Break-In: To Muffle or Not
« Reply #3 on: April 14, 2008, 11:00:05 AM »
Hi Peter,
As Phil C did, I ran my B.40 with the muffler from the very start, with absolutely no ill effects. In fact, that is one excellent B.40; flawless running characteristics, easy cold start; "twitchy" hot-start (very easy to flood when hot), very good power. I took great care not to let the engine overheat, using the "thumb test" on the cylinder, and a Great Planes Infrared Thermometer on the crankcase frequently. Break-in was a long series of 1-minute runs at a "rich 2-cycle", followed by a complete (5-minute) cool down, with gradual leaning and lengthening of the run cycle.

The nearest place where I know I can run unmuffled is 40 miles away (Scobee Field) and that's just too !@#%$ far to go to break in an engine! I'm about to break in several other engines, also without the 80-mile round trip, as soon as I get the new test stand completed.

Oh yeah. Always do break-in with the same fuel you intend to run in the plane, and with the maximum nitro content you expect to run. The engine actually runs cooler (at the same power setting) with nitro than without! Take your time!

EDIT: Spelling, naturally!


(Too many irons; not enough fire)

Ralph Wenzel
AMA 495785 League City, TX

Offline Peter Hess

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Re: Motor Break-In: To Muffle or Not
« Reply #4 on: April 14, 2008, 05:48:20 PM »
Thank you all for your comments and suggestions.  Actually, I have broken in one of my two B.40s strictly in accordance with the Brodak instructions, including no muffler.  Fortunately our field is pretty remote and is right next to a state police firing range so noise is not really a problem.  However, based on your comments I will probably use the muffler while breaking in the second one.

Until breaking in the B.40 last fall I had always run in motors with mufflers.  I am about to start running in a new Enya SS25S that I just acquired from Randy and curiosity got the better of me, so I just had to ask whether muffler or not made any difference.  Since it apparently does not I guess that I will not have to strap on my ear muffs quite so tightly.  I must say, however, that the B.40 without a muffler makes a really great sound - - enough grunt to think it will pull away the break-in bench.

Thanks, again, all! 
Peter Hess
Canton, CT
AMA 485070


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