At this point, my Shaper is just about finished. It will be powered by a brand-new Orwick 29 on spark ignition.
A couple of days ago, I decided to run the engine in on the stand. Going through the usual drill, I mounted a 10-6 wood prop and set the engine up on the stand, complete with my trusty ignition box (anyone interested and I’ll write about it).
After around a half hour of flipping, I finally got it started.
In a word, PATHETIC.
It made so little power and ran so rough, I doubt that it would have taxied the plane. Tried the usual – different plug, different fuel, even a different prop. Still pathetic.
Since Orwicks had a reputation for being powerful engines, something was definitely wrong.
Next try, pull the head and see what’s going on inside. Looked at the head.
First surprise – no combustion chamber.
The bottom of the head was flat, as seen in figure 1. The spark plug was recessed around ¼ inch above the flat.
Second surprise – the sleeve was rotated 180 degrees. On the downstroke, the intake port was opening around 1/32 of an inch before the exhaust port.
I modified the head as shown in figure 2, rotated the sleeve to properly orient the ports, removed the thick fiber head gasket and installed a thin aluminum gasket and reassembled.
Starting it now was a snap and the engine came alive.
Turned the 10-6 wood prop at just under 11,000 RPM. The fuel was regular gasoline with 18% castor, 6% synthetic.
Except for my ETA 29, this is the most powerful 29 I’ve ever run.
Bob Z.