I didn't know anyone was still using gaskets - we have used silicone sealant with nothing else (other than flattening the surface carefully) for 20-ish years now. I always make sure that some of it gets in the screw holes, and use the normal lockwashers, and I have never had a problem with the header coming off. Even if the screws get loose, the silicone holds it.
Brett
Hi Brett
We mostly still use gaskets, the ultra thin soft al tape make a very quick and easy gasket since it has self adhesive on one side,
and is much much easier to get off than silicone is, and it doesn't fowl the screw holes, It is simple, Quick, and effective
I use this and blue locktite, I never have headers get loose.
Years back when people used gaskets that were thick enough to crush, such as the paper gasket material, that in itself caused the problem with leaks and loose headers as I am sure you already know.
The thick gasket material will at some point let you header get loose, leak, and it's downhill from there
A loose header fill Doug Moon's NATs plane full of hot oil at this years NATs, most likley the reason it failed
Randy