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Author Topic: fuel tank ideas  (Read 4312 times)

Offline phil myers

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fuel tank ideas
« on: May 30, 2011, 05:48:34 AM »
Hi to all, I've just finished an S1 Ringmaster with a home made metal tank and no matter how rich I set it on the ground the engine (OS35s) leans out after 4/5 laps until its doing 4.5 sec per lap on 60ft lines. The tank plumbing is standard (no baffle) with muffler pressure.. There's something not right with this set up, Is there anywhere that shows the various plumbing setups? (Hope I've got the photo of my tank showing) Any help would be really appreciated...
Phil

Offline afml

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Re: fuel tank ideas
« Reply #1 on: May 30, 2011, 06:52:46 AM »
How much castor are yo using in your fuel??
Sounds more like fuel than tank problem....
UNLESS there is a small leak in the tank.
BTW: Great job on the tank!! y1

"Tight Lines!" H^^

Wes
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Offline phil myers

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Re: fuel tank ideas
« Reply #2 on: May 30, 2011, 09:04:12 AM »
Wes, Thanks for the reply, (and thanks for the compliments on my tank Its the 1st one I've made) As for castor content, the fuel is Model Technics Sport 5 (5% nitro) with 18% oil of which 4% is castor. I've replaced all tubing and pressure tested the tank in a bucket of water; all was fine. Could it be the castor content and if so why?
Cheers Phil

Offline Paul Smith

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Re: fuel tank ideas
« Reply #3 on: May 30, 2011, 09:32:50 AM »
I think your tank design is very wrong.

On a profile model you need the make the tank flat like a pancake against the fuselage.  You are making the engine suck the fuel a long way inboard against G force.
« Last Edit: May 30, 2011, 12:12:48 PM by Paul Smith »
Paul Smith

Offline Jim Kraft

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Re: fuel tank ideas
« Reply #4 on: May 30, 2011, 10:34:23 AM »
First of all 18% total oil is not near enough for that engine. It needs at least 25% oil of which the biggest share should be castor. The oil is what cools the engine, and after a few laps with low oil, the engine is overheating which inturn leans it out. If you add 20 ounces of castor to a full gallon of 18% fuel, you would have 29% total oil which would be good for that engine, and stop the overheating. It would give you close to 17% castor and the rest synthetic, which would be OK. It would also lower the nitro content a bit, but that should not cause a problem.
Jim Kraft

Offline FLOYD CARTER

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Re: fuel tank ideas
« Reply #5 on: May 30, 2011, 11:09:58 AM »
Yes, indeed.  The 35S is built like the Fox, K&B, and McCoy.  Iron piston in steel cylinder.  Lots and lots of castor oil is essential.  28% castor is what GMA always recommended.  I have two of these 35S engines.  They are great runners, but they need that castor oil!

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Offline Jim Thomerson

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Re: fuel tank ideas
« Reply #6 on: May 30, 2011, 11:50:30 AM »
Here is a link with all kinds of good stuff.  If you scroll down a ways you will find diagram and various discussions of uniflow tanks.  I would just say that, except for the trainers, all my airplanes have uniflow tanks.  If open to the air, I put one of my stash of KK one way vales on the uniflow to prevent siphoning and shield the tank from out side air current influences.  If I run muffler pressure t the uniflow, I don't use a one way valve.

http://www.aeromaniacs.com/Tips.html

Offline phil myers

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Re: fuel tank ideas
« Reply #7 on: May 30, 2011, 03:10:41 PM »
 I'll add castor to my fuel and see how that goes. Will be the weekend before I can report back!
Thank you for the help.. Phil  H^^

Offline Paul Taylor

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Re: fuel tank ideas
« Reply #8 on: May 30, 2011, 03:16:12 PM »
You might want to throw a plastic clunk tank in your box just in cast. Use it as a process of elimination. That will tell if you have your tank plumbing correct.
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Offline phil myers

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Re: fuel tank ideas
« Reply #9 on: May 30, 2011, 03:37:52 PM »
Paul, I wanted to use a clunk tank to start with but space behind the motor only allows for 2 1/4" for the tank and with all the pipe work exiting at the front of a clunk, it wasn't feasible hence the home made one. The OS35 + muffler is very heavy so had to move it back quite a bit..
Phil

Offline Martin Quartim

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Re: fuel tank ideas
« Reply #10 on: May 30, 2011, 11:58:03 PM »

I tried so many tanks with my Ringmaster S1. Nothing would please me until I put a Sullivan 4Oz RST tank on the other side of the fuselage and plumbed for uniflow  like John Miller taught me. Since then I get nothing but perfect engine runs.

I attached the tank using 3M clear tape and set the tank with an offset so the engine quits at once. The offset was done with a foam that also help preventing fuel foaming.

Not purty but works amazingly well.

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Offline phil myers

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Re: fuel tank ideas
« Reply #11 on: May 31, 2011, 02:13:57 PM »
Martin, If the castor oil 'medicine' doesn't do the trick I'll try your setup next. One thing, does the uniflow pipe go horizontal in the tank or does it bend down towards the floor if you see what I mean? I suspect the latter..
Thanks  Phil

Online Tim Wescott

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Re: fuel tank ideas
« Reply #12 on: May 31, 2011, 02:20:51 PM »
You want the uniflow vent to be roughly in the center up & down (actually you want it roughly lined up with the needle valve), and close to the outside wall of the tank. 
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Offline Bill Little

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Re: fuel tank ideas
« Reply #13 on: May 31, 2011, 02:25:52 PM »
Martin, If the castor oil 'medicine' doesn't do the trick I'll try your setup next. One thing, does the uniflow pipe go horizontal in the tank or does it bend down towards the floor if you see what I mean? I suspect the latter..
Thanks  Phil

Hi Phil,

I am thinking the castor, or lack thereof, is a main part of the problem.  As has been said, the uniflow vent basically goes in the center vertical of the tank.  The tube can be moved up or down to have the same effect as moving the tank up and down.  I use a "square" tank on some profiles and add muffler pressure to the uniflow line.  They work fine.

Go with a bunch more castor to start with.
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Offline phil myers

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Re: fuel tank ideas
« Reply #14 on: May 31, 2011, 02:41:39 PM »
Tim and Big Bear! Thank you both
BTW I really do need the back of my legs slapped coz I've been advized before on this forum to use high castor fuels with the old OS engines..  I've ordered a bottle of castor at the LHS should be in Friday
Phil

Offline phil myers

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Re: fuel tank ideas
« Reply #15 on: June 10, 2011, 01:45:28 PM »
Wanted to let you know how things went with the S1 after I added castor to the fuel. I made the oil up to 25% (from 18%) and tally ho! the motor ran great. Thanks to all for the advice....
Phil

Offline Bill Little

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Re: fuel tank ideas
« Reply #16 on: June 11, 2011, 05:34:19 PM »
Wanted to let you know how things went with the S1 after I added castor to the fuel. I made the oil up to 25% (from 18%) and tally ho! the motor ran great. Thanks to all for the advice....
Phil

Great news, Phil! 

All the "old" iron piston engines need the castor for cooling.  Yeah, I know that there are some who run little to no castor and report everything to be fine, but I have never found that to be the case.

Randy Smith "pinned" a great article on fuel at the top of the engine section.  The best one I have ever read and good info for everyone.

Bill
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Grady Widener

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Re: fuel tank ideas
« Reply #17 on: June 11, 2011, 09:06:00 PM »
Hi Phil,
Per Paul S. centrifugal loading on the fuel (once the normally vented head that works for a couple of laps and then gets drunk up goes away) is the source of your inconstancy.

Gouge into the wing leading edge or cut it completely away back to the spar and fabricate a reinforcement half box so you can house a longer slim tank in behind the engine. This works fine as the spars are the true load bearers.

Pic is of my Galaxy with LA .25 and runs super per all cozy plumbing with silicone foot on tank so plane of tubing misses engine plastic backplate.

Tank is plumbed per singing uniflow (naked silicone tube) that's captured with a 1/32 music wire loop soldered to the sintered bronze filter pickup extender. Fashion the loop with a 1/4" 90° leg that you can wrap with copper wire and then solder to extender. Extender is used so silicone tubing has bite real estate in front of sintered bronze clunk filter because of music wire loop capture thingy.

Clunk diagram shown upstream was inconsistent for me as tank sits tall and looses uniflow vacuum when the tank empties and fuel sloshes which makes engine go rich in all the wrong places.

Best,
Grady
« Last Edit: June 11, 2011, 09:43:59 PM by Grady Widener »

Online Brett Buck

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Re: fuel tank ideas
« Reply #18 on: June 12, 2011, 06:43:25 AM »
Hi to all, I've just finished an S1 Ringmaster with a home made metal tank and no matter how rich I set it on the ground the engine (OS35s) leans out after 4/5 laps until its doing 4.5 sec per lap on 60ft lines. The tank plumbing is standard (no baffle) with muffler pressure.. There's something not right with this set up, Is there anywhere that shows the various plumbing setups? (Hope I've got the photo of my tank showing) Any help would be really appreciated...
Phil

    You need a fair bit of oil, but there are two other pretty common issues. The 35S came with two venturies. For stunt, you want the smaller of the two. The big one looks like a straight cylinder on the outside, flush with the boos in the case that it goes into. The smaller one is the same diameter as the big one right next to the case, but is then cut down a little bit so the diameter of the open end is smaller.

   A related problem is that your tank it not ideal for fuel draw. Your tank is very wide, about as wide as the cylinder is high maybe 2-2 1/4" wide. When the airplane takes off, the engine has to draw fuel "uphill" against centrifugal force. This makes it go lean, and the faster it goes, the leaner it gets, so it goes faster, etc.

   The other is that it's a Ringmaster, so there is a lot of vibration, which can cause all sorts of issues - like foaming fuel. The OS is better than a Fox as far as vibration goes, but it's not immune to it, either.

    Brett

Offline phil myers

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Re: fuel tank ideas
« Reply #19 on: June 13, 2011, 12:25:35 PM »
Sorry Grady I didn't understand your tank setup, it was a bit over my head! Brett, the tank is 2 1/4" long (engine to leading edge) and 2" deep (from fusalage to pickup tube side of tank) and just under 1" top side to bottom (deep again!) This is difficult to describe!! Hope I've explained that ok. Just not sure which part of the tank you're referring to. I'm learning all the time from you folks so stay with me !! Thanks Phil  H^^

Grady Widener

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Re: fuel tank ideas
« Reply #20 on: June 13, 2011, 08:16:23 PM »
Hi Phil,
The clunk tank pictured above has a fixed uniflow vent which doesn't move around because it's just a bent up piece of copper tubing that is where it is unless you twist it a bit so you don't have to physically move the tank up and down to get even inside and outside maneuvers. Proponents of this style of hard vent extol its virtues because the engine thinks the tank position (in a vertical sense because you know things like to flow down hill) is the same as the uniflow vent height. They are correct and on a built up ship where the clunk tank rectangle is is on the skinny side vertically, fuel stays in a more concentrated location and some smart guys would have you believe this works just fine all the time....great 4 them and probably even better if they're using muffler pressure.
On the other hand per profile application (you know we mount tanks on side of fuse) I have been best served by a tank that is rotated 90° from where the full fuse gents mount theirs. That affords minimized centrifugal loading or per Brett, less of a sense of uphill resistance encountered by the engine to suck fuel out of the tank once the plane starts motoring around the circle.
Back to the singing vent thing:
I've got a short copper tube that makes it into the tank about 3/4 of an inch to which I connect just a raw piece of silicone tubing (this would be the uniflow vent and it's at the 9 o-clock position on the stopper. 4:30 is the feed line and 1:30 is the vent for fueling the tank which gets plugged once full. The uniflow vent tube (once attached inside the tank) is nothing more than a loosey goosey piece of silicone tube which is captured and constrained by a 1/32 loop of music wire that's been soldered to the clunk.
Alright, so what happens (and this is where the main difference is) is that the vent now moves around with the clunk and the important part is that it stays submerged in fuel and goes for a ride with the clunk per G-forces just like the fuel. This is a big deal on a profile because the tank sits tall in a vertical sense, and for the engine to run right, the vent must not become uncovered or the engine will go rich. The uncovering thing is the trouble part
with the style shown above and this solves it.
BTW
When the tank is held with the stopper straight up, there should be no bias in the clunks location AKA the plumbing should run right down the middle of the tank nose to tail (this takes a lot of fiddling and bend, rebend and twist silicone tube and retighten stopper) and more bad news is if it runs faster doing loops one way than it does doing the other, you're going to have to physically move the tank (will be consistent 4 sure) instead of just twisting a tube that's been inconsistent per my encounters.

Online Tim Wescott

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Re: fuel tank ideas
« Reply #21 on: June 13, 2011, 09:57:53 PM »
Gouge into the wing leading edge or cut it completely away back to the spar and fabricate a reinforcement half box so you can house a longer slim tank in behind the engine. This works fine as the spars are the true load bearers.
On an S1 Ringmaster the leading edge is stouter than the spar, and will end up forming a good part of the strength of the wing.  The S1 does not have the wing construction that has now become conventional. 

You wouldn't want to notch that spar back more than 1/4 inch or so -- any more, and you'd be seriously compromising wing strength.
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Offline phil myers

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Re: fuel tank ideas
« Reply #22 on: June 14, 2011, 01:07:23 PM »
Grady! Gotcha this time!! Thanks for taken the trouble to explain it. Like a double clunk.
Tim thanks also, I didn't fancy cutting into the leading edge.. If I have any more issues with the engine run I will consider the plastic tank (double clunk) fitted inboard as suggested by Martin...
Thanks again
Phil

Offline Steve Helmick

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Re: fuel tank ideas
« Reply #23 on: June 14, 2011, 05:05:43 PM »
If your engine runs are the same on inside and outside turns (do lazy 8's to test), and it doesn't get leaner as the fuel is burned off, then I'd leave it alone. Adjust tank height if the rpm changes from insides to outsides. If it goes leaner as the fuel burns off, you might replumb the same box to allow mounting the tank rotated 90 degrees, with the "top" then against the outboard fuselage side.

It's not clear to me from the pictures if the joints are butt-joints, or if they are flanged. They should be flanged, either inside or outside. Not that hard to do!  y1 Steve
« Last Edit: June 19, 2011, 10:34:25 PM by Steve Helmick »
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