I will get back with other information later, but I would definitely check the backplate for leaks, or rather, I can tell you without even knowing anything about it that it IS leaking. I actually cleaned up one of the Hurl Engines (the one that set the high score in 2022) and *ran it*, but even before that, and even with it lapped flat with a brand new gasket, the backplate would not seal. The assembly lube (Singer light machine oil) seeped right through it just sitting on the bench.
Brett
p.s. OK, I have it working reasonably well now. I sealed the backplate with Permatex Ultra Red, because that's what I had. I was again reminded that this stuff sticks to everything, gets absolutely everywhere and makes a huge mess. I cleaned the backplate with brake cleaner and applied the sealant to it, leaving some oil on the crankcase mating surface. I faced off the crankcase with my diamond lapping plate. There were numerous pits and lines straight across the sealing surface, and those had to go.
Also, the two lugs where the screws go through were bent and the effect was that there was no pressure applied to the actual mating surface. I filed a wedge on both lugs to hopefully make it easier to pry it back off again in the *extremely unlikely* even that anyone ever takes it apart again.
For those who don't know what we were talking about above, I will have some pictures later, but head uses a "spacer" between the top of the liner and the head gasket. This is an aluminum ring that sits on top of the flange on the liner. It is no less than *** .059" ***, that's right, almost 1/16". Remove that, and the head would sit normally on the flange and with the gasket, the piston clears it. The gasket itself is .011"
This spacer *very drastically reduces the compression*, a typical 40-60 sized engine, we adjust by .003 at a time. The effect is to make it easy to flip over, but very difficult to start unless you are running high-nitro fuel, like the recommended Missile Mist (25%). Having used up my last can of Missile Mist in about 1978, I used Cox Racing Fuel (30%) which ran pretty OK but nothing to write home about, powerwise. In fact, it was super-wimpy.
Remove the spacer, and you have all the performance of a 15XX, which is a pretty big difference, maybe 2-3000 RPM. This engine has the 15X cast rod, so I would expect it to blow up at high RPM when the rod lets go.
Other interesting points - I compared the broken off end of the original needle (probably out in the grass at the Napa Hurling Grounds) to the "new" one. The original was very nicely machined and as near as I can tell, exactly concentric. The replacement was lopsided just like my "new" 35 needles. Overall, while you can tell it is a Fox, the internals seemed to fit appropriately and it did not seem fussy about how you torqued the head or anything like that. Overall it looked WAY BETTER than any of my newer Fox engines dating to the 70's, at least on the inside. Neither the spacer nor the top flange of the liner were properly finished for a sealing surface, both look kind of like a raw lathe cut surfaces complete with tool marks. There is no gasket or any other seal between the liner flange and the spacer. Outside, classic Fox, casting flash all over and not cleaned up, generally crude overall.
I also found that if you use regular medium silicone tubing instead of the needle valve spring, it seals up and marginally improves the steadiness of the run. Most of the problem was due to the leaky backplate, that made a huge difference.
Powerwise, I got about what Aeromodeller got based on the old reviews. I was a bit surprised because this engine seems to have been run A LOT with a large amount of carbon deposited on the top of the piston. And, as noted before, had been issued by Hurl Technical Services as a official Hurling Engine and has been Hurled several times.
As Aaron and The Commissioner found, it is brutal to start on regular stunt fuel. It runs weakly, like Arden 09 weak, on stunt fuel if you ever get it started. I resorted to priming it into the cylinder with Cox Racing Fuel, which made it a lot easier. Without the spacer it starts and runs OK with OK power on stunt fuel, and on a par with other 15s like the Max I/II/III and the Sportsman 15, at least as far as I was willing to test it - in the parking lot - with no muffler - on an otherwise quiet Sunday afternoon. The vibration seems OK, but it was bolted to the same test stand I use to test RO-Jett 61s, and even a Jett 88 for the brief time I had it.
So, if someone was willing to tempt fate and run it on an airplane - in blatant disregard of Rule 2.0 and the formative principles - with a fair bit of work, you could get it to work.
BWB