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Author Topic: Engine design question: stubby nose  (Read 2569 times)

steven yampolsky

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Engine design question: stubby nose
« on: June 26, 2007, 11:07:47 AM »
I've been thinking: how come East European stunt engine designers prefer engines with long crankshafts while US designed motors(PA and RoJett) have much shorter crankshafts. The use of extensions is a given with any US motor designs. Wouldn't it make more sense to use longer noses eliminating the need for prop extensions?

Offline L0U CRANE

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Re: Engine design question: stubby nose
« Reply #1 on: June 26, 2007, 01:43:30 PM »
Steve, I guess it's mostly a matter of preferences...

Both approaches move the heavy bits of the engine rearward some, and allow a more streamlined front end. We pretty much have as much access to the same European long-nose engines as fliers there have, so that part of it should be moot. A shaft extension on a plain bearing engine remains not the best way to lengthen the front end...

Also, nitro is still quite expensive everywhere, and worse in Europe than here. Many Western, and now Eastern, European engines are - or were - set up to run "FAI Fuel" (80% methanol, 20% Castor). Even though F2B CLPA is not a specified-fuel event like Speed or Racing, the cost of nitro and availability of low/no nitro engines may be a factor.

For rigidity of mounting, a six-bolt mount system seems theoretically better. Many FAI Racing engines have (had?) another pair of mount lug holes up around the front bearing area. For us, that might get in the way of playing with thrust offset...

There are no Appearance Points in F2B, but the models are usually very attractive and well finished. Impression on judges doesn't have to show up as formal points on a scoresheet. And a model that has seen "a lot of development" (read: wear and tear) isn't automatically at a scoring disadvantage in F2B. The flashes off a gleaming, well-finished model glinting in the sun as it flies can be impressive and contribute to a judge subconsciously favoring it...

Then there is the idea that many of the most famous European engines are limited production, pretty expensive, and usually a bit 'different' to live with. Replacement parts also may need to be considered: our better fliers usually pack in several hundreds of flights a year on a single model. Normal wear can more easily lead to need for replacing something. Higher-volume production and parts availability have advantages for many of us who aren't shooting at placing well at NATS or World's every time.

You raise an interesting thing to think about...
\BEST\LOU

steven yampolsky

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Re: Engine design question: stubby nose
« Reply #2 on: June 26, 2007, 07:17:27 PM »
Lou,

Your points are all valid. I did not want to spart a comparison between west and east model designs, rules or parts availabiliy. My curiosity lies sqarely in the area of engine design. Both design schools use dual ball bearings. Both designs schools reliy on superb metallurgy. They diverge in the area of timing and run styles(high RPM 2-2-2 vs. low RPM 4-2-4) and there I see the influence of culture and rules differences. What I can't explain is why Eastern designs use long crankcases while Western designs use short crankcases and prop extensions.
I just can't figure it out  HB~> HB~> HB~> HB~> HB~>

Offline PatRobinson

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Re: Engine design question: stubby nose
« Reply #3 on: June 26, 2007, 07:45:11 PM »
Steven,
Perhaps the 2 great American engines ( RO and PA) are stunt developments derived from the heritage of engine manufacturers who produced among the finest RC racing /speed engines in the world. It could be that the crankcase length demensions produced the best compromise to meet the needs of most of their diverse customers. This is just a guess on my part. Eastern engine designers who could work out the economic feasibility of limited production runs may have had more freedom in something as basic as crankcase length.
By the way I seem to remember seeing an extended prop driver that eliminates the need for a shaft extension on the RO website.  Again these are just guesses on my part but it makes sense.
                                                                   Pat Robinson

Offline don Burke

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Re: Engine design question: stubby nose
« Reply #4 on: June 26, 2007, 08:06:17 PM »
I think the difference is a difference in design philosophy all related to engine and reciprocating weight.  The "short nose" US designs are to minimize the crankshaft weight and move the engine CG as far aft as possible.  A shaft extension, usually aluminum, would add mimimum weight.

I am not familiar with details of the popular non-US designs, but I think that if they're plain bearings with a longer shaft, there MIGHT be no weight difference with the shorter, ball-bearing designs.
don Burke AMA 843
Menifee, CA

Offline RandySmith

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Re: Engine design question: stubby nose
« Reply #5 on: June 26, 2007, 09:08:55 PM »
I've been thinking: how come East European stunt engine designers prefer engines with long crankshafts while US designed motors(PA and RoJett) have much shorter crankshafts. The use of extensions is a given with any US motor designs. Wouldn't it make more sense to use longer noses eliminating the need for prop extensions?


HI Steven
The PA line of engines are LONGER than ST 60s  and  do not need shaft extentions, and don't need to be any longer . I have senn hundreds of ships with PA engines and  NO  shaft extentions...zero problems with a nice looking faired-in nose , PA engines  are  NOT short engines, my 40 is longer in the nose than a ST 60.
As to why not make them longer..that is just much more weight. You can make a very nice faired in 1 3\4 or 2 inch spinner with the engines as they are.
Prop shaft extentions are BAD on any engine and I would advise staying away from them any time you can
All of my designs have zero problems making a nice clean nose with no extention
The PA 40 ultralight is a very long motor and is about the same lenght as a FOX 35 with a  1\2 to 3\4 inch prop shaft ext.. many people are now using the 40 UL in older Classic ships as is  without the extention they had to use on the old short motors
Why make them heavier if you don't need to?

Regards
Randy

steven yampolsky

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Re: Engine design question: stubby nose
« Reply #6 on: June 27, 2007, 07:02:01 AM »
I just can't see the weight argument: Discovery Retro is featherlight, twin ball bearing engine with long nose.

 

steven yampolsky

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Re: Engine design question: stubby nose
« Reply #7 on: June 27, 2007, 07:11:19 AM »
Perhaps the 2 great American engines ( RO and PA) are stunt developments derived from the heritage of engine manufacturers who produced among the finest RC racing /speed engines in the world.

This makes the most sense! RC racing requires most aerodynamic form(needlenose spinners are not it) as well as the need to spin 30+ K RPM's. The longer the crankcase nose, the more metal is needed to keep it vibration free. While in stunt, we don't need either one, being based on racing cases, PA's and RoJetts inherit stubby nose characteristics. Hey Randy, is that it!?

Offline RandySmith

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Re: Engine design question: stubby nose
« Reply #8 on: June 27, 2007, 01:19:13 PM »
This makes the most sense! RC racing requires most aerodynamic form(needlenose spinners are not it) as well as the need to spin 30+ K RPM's. The longer the crankcase nose, the more metal is needed to keep it vibration free. While in stunt, we don't need either one, being based on racing cases, PA's and RoJetts inherit stubby nose characteristics. Hey Randy, is that it!?


The PA 40 , 51 61 65 is longer than the  Nelson.
The PA 40 UL Merlin did not come from any existing engine. it was developed from scratch as a dedicated stunt engine
The PA 75 Merlin series  did not come from any existing engine it too was developed from scratch as a dedicated stunt motor.

Steven  I still do not get your point???
You DO NOT need any shaft extention as your are suggesting.
The PA is as long or longer  than ALL  OS stunt engines
the PA is  longer  than all  Super Tiger stunt engines, Magnum stunt engines, Thunder Tiger engines, the ones I have seen they are longer than the Double Stars, and Brodaks and most all stunt motors out there,
Why are you not concerned about all of these stunt motors, there is ZERO downside to this and they are plenty long enough to shape a nice cowling.
And if you want to see  feather light look at a PA ultra light series. This motor will put out 60 power, or is happy going down in power to anywhere you need.

Regards
Randy

steven yampolsky

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Re: Engine design question: stubby nose
« Reply #9 on: June 27, 2007, 06:42:02 PM »
Steven  I still do not get your point???

Randy, I had no point to prove. I just wondered if there was some reason for such a divergence in designs. You are right about not having to use extensions. I'm not using extensions on my PA75 and PA40Lite. Perhaps you can explain how you came up with the dimensions when you were designing the motors. If the dimensions are different from Nelsons, how did you come up with them?! You must have had a good reason for the dimensions you chose.

Offline RandySmith

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Re: Engine design question: stubby nose
« Reply #10 on: June 27, 2007, 08:18:48 PM »
Randy, I had no point to prove. I just wondered if there was some reason for such a divergence in designs. You are right about not having to use extensions. I'm not using extensions on my PA75 and PA40Lite. Perhaps you can explain how you came up with the dimensions when you were designing the motors. If the dimensions are different from Nelsons, how did you come up with them?! You must have had a good reason for the dimensions you chose.

HI Steven

The mounting diminsions for the PA 40 which was first goes like this. I had already built over 400 Pipe stunt motors. The majority of them were OS  VF 46s  and  40s. So I made the decision to make the PA 40 fit the OS as a  exact drop in fit, which except for the true venturie locating the spray bar slightly aft is an exact drop in fit.
This made it very easy for stunt flyers to just replace teh OS engines with the PAs and not have to do anything but bolt them in.
All of the larger series in that frame (51,61,65 ) are also  exact  OS  VF  and  SF fits.
The side exhaust P.A. motors were replacing the discontinued  Super Tiger 60s so the mounting holes are an exact fit to the ST 60.
The Ultralight 40 RE  was made extra long on purpose to make it fit in many classic ships better and  NOT use any prop shaft extention. There was no down side to this for use in modern stuntships, so That is why it is that way.
 The mounting holes for it are the exact same as a Super Tiger  35 , 40 ,46.

The newest engine the PA 75  85 series  have Super Tiger 60 mounting holes because the case is a little too wide to use the  OS holes. and mainly because it puts the mounting screws  exactly in the middle of the  hardwood motor mounts, which is a good place for them to be.
By the way looks to me like the super long front ends up a couple of European motors are the way they are for 6 bolt mounting. and if you have a front end  that  super long  you really  do need  to use 2 extra mounts to stabilize the engine. I could have very easily used a 6 mount system on my engines but didn't need the extra weight , and the PA engines  would not need them.

Regards
Randy
« Last Edit: June 27, 2007, 11:12:58 PM by RandySmith »

steven yampolsky

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Re: Engine design question: stubby nose
« Reply #11 on: June 27, 2007, 09:12:30 PM »
Randy,

Thank you for taking time to write up the development historyof PA's and the decisions that you made along the way. It is so rare that such a prolific engine designer such as yourself take time to tell the story of development of PA engines.

Dave Adamisin

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Re: Engine design question: stubby nose
« Reply #12 on: June 28, 2007, 06:04:14 PM »
Hi Steve/Randy. At the top of this discussion I was going to drop in with the straight forward logic that shortening the crank would raise it's natural frequency (resonent point) in torsion. High speed engines with long cranks (K&B 40 pylon) sometime have major vibration at critical engine speeds. The fix for the K&B was a larger diameter to move the NF up beyond the rpm it normally saw. Most modern engines have large enough journals to eliminate this problem. Randy made sure that my technical discussion wasn't even close to the real design definitions. (DOH!!) I actually like his reasoning about the drop in replacement. OS did a close job of this back in the sixties with the 35-S which fit exerything but the exhaust opening for the Fox 35. Cool. Great question

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