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Author Topic: Cylinder to crancase fit?  (Read 2677 times)

Offline frank mccune

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Cylinder to crancase fit?
« on: June 02, 2017, 11:09:19 AM »


             Hello All:

             Anybody have any ideas or suggestions as to how tightly the cylinder liner should fit the crankcase for the best performance?

                                                                          Tia,

                                                                           Frank McCune


Offline RandySmith

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Re: Cylinder to crancase fit?
« Reply #1 on: June 02, 2017, 02:01:26 PM »


             Hello All:

             Anybody have any ideas or suggestions as to how tightly the cylinder liner should fit the crankcase for the best performance?

                                                                          Tia,

                                                                           Frank McCune




yes  I do, depends on the material used, al. case steel liner, very tight press fit, al case brass or  alum  liner finger press drop fit,  what are you  fitting?  and use extreme care  fitting  al. sleeve to al.  case

Randy

Offline frank mccune

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Re: Cylinder to crancase fit?
« Reply #2 on: June 02, 2017, 02:35:55 PM »
      Hi Walter and Randy:

       Thanks for the prompt replies.

       I am fitting two at the moment:

       Steel liner to an aluminum case iron piston.

       Brass liner to an aluminum case with Dykes ring

       Brass liner ABC no ring to an aluminum case.

        I guess that I am stating  a$$ news when I report that these liners are being used in aluminum cases. Lol


                                                                                        Be well,

                                                                                        Frank McCune

Offline RandySmith

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Re: Cylinder to crancase fit?
« Reply #3 on: June 02, 2017, 07:51:23 PM »
      Hi Walter and Randy:

       Thanks for the prompt replies.

       I am fitting two at the moment:

       Steel liner to an aluminum case iron piston.

       Brass liner to an aluminum case with Dykes ring

       Brass liner ABC no ring to an aluminum case.

        I guess that I am stating  a$$ news when I report that these liners are being used in aluminum cases. Lol


                                                                                        Be well,

                                                                                        Frank McCune



The brass liners  have a much closer  expansion rate  so you can fit them finger push in,  the  steel liner needs to be tighter and should be a press fit,  you can push it in a hot case with cool liner
what brand engines?  most will be sized right by the factory  unless  someone has messed  with them

Randy

Randy

Offline Dan McEntee

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Re: Cylinder to crancase fit?
« Reply #4 on: June 03, 2017, 09:09:49 PM »
It's not critical, a sliding fit is fine.

   It is most definitely critical on some engines. Some ringed engines need a more snug fit for proper heat transfer from the steel liner to the crank case. I've seen guys ruin ST.46's and .60's that they worked on themselves and polished off the liner for a slip fit, and never got a good run after that. On the first ST.46 that I needed to do an emergency re-ring on right before a big contest, I consulted Tom Lay and he warned me about that. I followed his instructions to the letter and all went well, and I still have the engine in the foot locker.

   Type at you later,
   Dan McEntee
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Offline frank mccune

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Re: Cylinder to crancase fit?
« Reply #5 on: June 04, 2017, 07:42:30 AM »
       Hello Dan et. al.:

       I asked the question due to the reason that I aint very smart and I have to learn from others. Sometimes I get good information and sometimes I am not so fortunate.  I have had engines reworked by "experts" where the results ranged from less than useable. same as stock prior to reworking, to an engine that was better than stock.  Was the overall effort worth the extra time and cost?

      I have noticed that some engines are a loose fit, some a slight press fit and some a shrink fit.  I am assuming the designer of the engine gave a great deal of thought, well a bit, concerning this matter.  I have been taught the different rates of expansion/contraction of various materials but the question that keeps me awake at night is, what was the designer's considerations when the engine was designed.  Of course the more precise the dimensions, the higher the cost of the engine.  Close fits cost money!  Often the laws of dimensioning returns raises its ugly head and dictates what the designer wises to accomplish with his design at what price point. Expensive engine are more satisfying to use than less expensive engines.

     Getting back on topic, I have learned that it is best to duplicate the fits that the engine was designed to have from the factory.  I think that they know what was required to be best with their product. 

                                                                                               Best to all,

                                                                                                Frank McCune


     

Offline Steve Helmick

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Re: Cylinder to crancase fit?
« Reply #6 on: June 04, 2017, 11:28:47 AM »
I had a lot of Super Tigre C.35's, G.21 .35's, G.15's, G.21 .29's and a G.65rv with steel sleeves, and none were tighter than a slip fit. I had a K&B #4055 (ABC "Stunt" .40) that was such a loose fit that it was rather shocking, but it ran ok...not much power, and heavy as sin. Then I was shocked again with a ST G.51 (steel/ringed) that had the cylinder shrink fit. Had to use the heat gun to get it apart and again to reassemble. Also runs well, but very inconvenient and tedious to assemble, what with the pinned ring and all. Takes plenty patience.  D>K Steve
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Offline RandySmith

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Re: Cylinder to crancase fit?
« Reply #7 on: June 04, 2017, 12:12:50 PM »
       Hello Dan et. al.:

       I asked the question due to the reason that I aint very smart and I have to learn from others. Sometimes I get good information and sometimes I am not so fortunate.  I have had engines reworked by "experts" where the results ranged from less than useable. same as stock prior to reworking, to an engine that was better than stock.  Was the overall effort worth the extra time and cost?

      I have noticed that some engines are a loose fit, some a slight press fit and some a shrink fit.  I am assuming the designer of the engine gave a great deal of thought, well a bit, concerning this matter.  I have been taught the different rates of expansion/contraction of various materials but the question that keeps me awake at night is, what was the designer's considerations when the engine was designed.  Of course the more precise the dimensions, the higher the cost of the engine.  Close fits cost money!  Often the laws of dimensioning returns raises its ugly head and dictates what the designer wises to accomplish with his design at what price point. Expensive engine are more satisfying to use than less expensive engines.

     Getting back on topic, I have learned that it is best to duplicate the fits that the engine was designed to have from the factory.  I think that they know what was required to be best with their product. 

                                                                                               Best to all,

                                                                                                Frank McCune


     

Frank   as  I wrote earlier in the  thread, steel liners  need  to be fitted  TIGHT , so they can still transmit  the heat into  the case and run stable with power, if they are loose  the case expansion makes for a  gap between the case and sleeve, this causes loss of power, loss of stability, loss of the sleeve and ring staying round, and loss of engine life
the ones with brass  or aluminum liners  will be OK fit with a finger press or drop fit, because of the fact they will expand at about the same rate as the case, but even with Alum liner  you   NEVER want a loose  fit.
Most every engine  maker knows this and makes  them right at the factory, and with todays   cnc made parts,  there  is  no reason  not to do it right

Randy

Offline Dan McEntee

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Re: Cylinder to crancase fit?
« Reply #8 on: June 04, 2017, 01:51:40 PM »
       Hello Dan et. al.:

       I asked the question due to the reason that I aint very smart and I have to learn from others. Sometimes I get good information and sometimes I am not so fortunate.  I have had engines reworked by "experts" where the results ranged from less than useable. same as stock prior to reworking, to an engine that was better than stock.  Was the overall effort worth the extra time and cost?

      I have noticed that some engines are a loose fit, some a slight press fit and some a shrink fit.  I am assuming the designer of the engine gave a great deal of thought, well a bit, concerning this matter.  I have been taught the different rates of expansion/contraction of various materials but the question that keeps me awake at night is, what was the designer's considerations when the engine was designed.  Of course the more precise the dimensions, the higher the cost of the engine.  Close fits cost money!  Often the laws of dimensioning returns raises its ugly head and dictates what the designer wises to accomplish with his design at what price point. Expensive engine are more satisfying to use than less expensive engines.

     Getting back on topic, I have learned that it is best to duplicate the fits that the engine was designed to have from the factory.  I think that they know what was required to be best with their product. 

                                                                                               Best to all,

                                                                                                Frank McCune


     

       Hi Frank;
      I was pretty sure why you were asking the question. That is why I offered my reply. That is what I learned coming up in the hobby, don't mess with the liner fit of any engine. Especially for the way we run engines in stunt. The manufacturers know what they are doing. You can tell that by which engines are hard to get because they sell well. The old saying is that you get what you pay for. Sometimes I think it's a lot more technical to get a good stunt run, no matter which kind it is, 4-2, wet-2 what ever, and to get it consistently and be repeatable than it is to get a peak balls out run that only lasts 40 seconds to a minute. So many different power plants, types of construction and such. I just try to keep things at an OEM level as far as fits. It's good o get as much information as you can, just learn to separate the wheat from the chaff. Watch who does what, how they do it and what they use. Watch who has trouble at the field, and who doesn't, and then find out what they do or what they use. If I see a guy come to a contest, and all he does is set his model on the circle, starts right away, runs well, goes back to the shade for a snack and a drink, and he does that REPEATEDLY and he takes home a trophy now and then, THAT"S the guy I want to watch and hang out with and see how he does things. He's the guy that knows the difference between the WORK SHOP and the FLYING FIELD. There is no such thing as luck when it comes to that. It's called preparation and attention to details.
   Type at you later,
    Dan McEntee
AMA 28784
EAA  1038824
AMA 480405 (American Motorcyclist Association)

Offline Chris Wilson

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Re: Cylinder to crancase fit?
« Reply #9 on: June 04, 2017, 11:22:49 PM »
Are you determing what the fit should be by using a used liner?

Because sometimes a used liner can be barrelled and belled or blown out in the top, giving you the wrong impression as to what it 'should' be.

Castor build up can be misleading too.
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Offline Chris Wilson

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Re: Cylinder to crancase fit?
« Reply #10 on: June 13, 2017, 02:22:35 AM »
Yes, and sometimes the top of the case can be smashed out into the undercut of the sleeve making it seem like a very tight fit.


So I guess by some theory if you have an engine the runs cold it should have a looser sleeve fit?

If the engine truly runs too cool then try rolling some rubber O rings down over between the fin gaps.

Infinitely tuneable and cheap.
MAAA AUS 73427

You have enemies? Good. That means you've stood up for something, sometime in your life.
 Nothing in life is so exhilarating as to be shot at without result.  It's not enough that we do our best; sometimes we have to do what's required


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