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Author Topic: Congealed castor crud  (Read 5347 times)

Offline BillLee

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Congealed castor crud
« on: February 22, 2013, 10:13:15 AM »
I have a collection of engines that have been sitting for several years. They are stiff and full of congealed castor oil and castor varnish.

What is the best way to clean them up? Crock pot? Solvents?

Bill
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Offline Tim Wescott

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Re: Congealed castor crud
« Reply #1 on: February 22, 2013, 10:36:55 AM »
Different people favor different things; I suspect there's a lot of things that'll work.  I like crock pots, if I can get the motor completely disassembled.  Other people don't, because it can discolor aluminum (I don't care what color my motor is, as long as it pulls my airplanes).  Hopefully folks will weigh in with their favorite goos to use.
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Offline Jim Kraft

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Re: Congealed castor crud
« Reply #2 on: February 22, 2013, 02:38:02 PM »
The crockpot seems to work best for me, and I have never had any discoloration after cleaning at least a hundred engines. I still like to take them apart as many times the rod is stuck to the wrist pin, and is not always freed up from the antifreeze. I use a heat gun at first to free up the motor and then remove the head and back plate. With heat you can usually pull them apart without ruining the gaskets. Heat and penetrating oil will also go a long way towards freeing the stuck rod/wristpin. The crockpot will remove paint.
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Offline BillLee

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Re: Congealed castor crud
« Reply #3 on: February 22, 2013, 02:55:35 PM »
What about the blue color on the OS engines?
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Offline Joseph Lijoi

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Re: Congealed castor crud
« Reply #4 on: February 22, 2013, 04:02:09 PM »
I have pretty good success with 90 percent isopropyl alcohol. Take the plug out and pour it into the venturi, port and plug hole while rockilng the prop gently back and forth.  My engines weren't seized though.   Make sure to use afterrun oil and run the engine ASAP cause this stuff can cause rust.  It think I saw something in MA by Joe Wagner where he takes the plug out and uses a heat gun and gloves on a siezed engine..  Fairly recent but I don't know which issue.  Good Luck.

Offline Jim Kraft

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Re: Congealed castor crud
« Reply #5 on: February 22, 2013, 04:38:59 PM »
Bill, I am not sure about the blue OS engines but I know it will remove the blue on some anodized heads. I imagine it would remove the blue on the OS engines also. Someone told me that mixing auto trans fluid and kerosene makes a good penetrating oil. I imagine that Coleman stove fuel would work also. But I have not tried either. It sure would not hurt anything, and with a heat gun should free up most motors.
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Offline YakNine

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Re: Congealed castor crud
« Reply #6 on: February 24, 2013, 09:50:33 AM »
I like to load them up with liquid wrench heat them up a few times put a prop on them and work them back and forth by hand . If you heat the back cover the gasket will usually come off in one piece if you put it head down and shoot penetrating oil into the piston and heat it that will usually break the rod loose from the wrist pin. Once I get them apart I soak them in methanol and scrub them with a toothbrush then blow them out with compressed air , repeat if castor is really stubborn, I have done about 45 engines this way in the last two years without any problems , I then lube them up with air tool oil and reassemble them . T.J.
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Offline Chris Wilson

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Re: Congealed castor crud
« Reply #7 on: February 24, 2013, 05:07:59 PM »
.... congealed castor oil and castor varnish......

That seems to be two different things requiring two different solutions.

The congealed castor removal has already been well covered but the varnish removal really requires either a mechanical strip down and mechanical clean with something like acetone and a plastic pot scourer or running the engine with some synthetic oil once in a while.

I have a friend who uses only castor based fuels in the air and a synth based fuel at the end of the flying season to clean out the cob webs. Works for him.

Or you sure that you really WANT to remove the varnish from your old engines though?
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Offline Dan Bregar

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Re: Congealed castor crud
« Reply #8 on: February 24, 2013, 06:29:25 PM »
As far as external backed on castor on the head and muffler, Dawn Power Desolver works pretty fair.  Two treatments gets things pretty clean.  :)
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Re: Congealed castor crud
« Reply #9 on: February 24, 2013, 08:59:58 PM »
That seems to be two different things requiring two different solutions.

The congealed castor removal has already been well covered but the varnish removal really requires either a mechanical strip down and mechanical clean with something like acetone and a plastic pot scourer or running the engine with some synthetic oil once in a while.

   Crock pot and antifreeze removes hard-baked varnish almost miraculously well.

    I think we can trust Bill knows whether or not he wants to remove varnish. He's one of the sharpest minds in modeling - in fact, this thread almost seems like an IQ test or a trick question than a real inquiry.

    Brett

Offline Chris Wilson

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Re: Congealed castor crud
« Reply #10 on: February 24, 2013, 09:26:09 PM »
   Crock pot and antifreeze removes hard-baked varnish almost miraculously well.

    I think we can trust Bill knows whether or not he wants to remove varnish. He's one of the sharpest minds in modeling - in fact, this thread almost seems like an IQ test or a trick question than a real inquiry.

    Brett
Even if the engine is still fully assembled? The ones that I have 'crock potted' for varnish removal I have disassembled

But I agree, this does seem more like a probe than a genuine query. ???
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Offline BillLee

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Re: Congealed castor crud
« Reply #11 on: February 25, 2013, 06:13:55 AM »
No, It's a genuine query. It's just that I typically don't let my own stuff get into the condition that these are in. I am trying to sort out a collection from a modeler who died a few years ago and all his equipment has been in the barn for 6+ years. I have watched the occasional conversation about crock potting and other stuff, but I have used a crock pot on an engine exactly once, many years ago and wanted to see some current thoughts.

Thanks to everyone for the responses, by the way!
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Offline Jim Kraft

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Re: Congealed castor crud
« Reply #12 on: February 25, 2013, 08:31:36 AM »

 

    I think we can trust Bill knows whether or not he wants to remove varnish. "He's one of the sharpest minds in modeling" - in fact, this thread almost seems like an IQ test or a trick question than a real inquiry.

    Brett
[/quote]

Thats kind of what I thought Brett. Maybe he will post the scores tomorrow. LOL
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Re: Congealed castor crud
« Reply #13 on: February 25, 2013, 01:59:21 PM »
No, It's a genuine query. It's just that I typically don't let my own stuff get into the condition that these are in. I am trying to sort out a collection from a modeler who died a few years ago and all his equipment has been in the barn for 6+ years. I have watched the occasional conversation about crock potting and other stuff, but I have used a crock pot on an engine exactly once, many years ago and wanted to see some current thoughts.

Thanks to everyone for the responses, by the way!

Hi Bill,

I was thinking in the same terms as Brett regarding your question about cleaning the engines.  I have had good luck with the crock potting process.  It removes everything, including any varnish that might have built up on the piston.  Some may feel that the piston varnish is good for a well used engine to maintain its seal.

In his Volume 1, 2-Stroke Glow Engines for RC Aircraft, Dave Gierke does not mention anything about the use of a crock pot.  He does have a few paragraphs about removing burned on exterior varnish.  He recommends plugging the exhaust and carb openings with paper towels and then apply "Airborne Hobbies Z-Best engine cleaner to the varnished areas with a stiff-bristle acid brush.  He writes that the Z-Best instructions suggest it takes 1 to 2 hours for the varnish remover to do its work.   Then rinse off with cool tap water using an old tooth brush to help the process.  Sometimes a second application is required.  His photographs show reallying impressing results.

I have not tried this and I do not know if the "Z-Best" stuff is available.  If it can be found, I do not think the credentials of Dave Gierke would need to be questioned.

Offline Jim Kraft

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Re: Congealed castor crud
« Reply #14 on: February 25, 2013, 03:47:55 PM »
I have used the Z-Best engine cleaner, and it does do a fair job of cleaning the varnish off. It is a kind of gel, and reminded me of the oven cleaner that Clarence Lee use to recomend for cleaning engines. It came in a small can with a brush applicator lid, and did not seem to have a very long shelf life, as it got very thick after a year or two. I had forgotten about it until you posted that Keith. I may even have an old can around here somewhere. I do not know if it is still available and have not seen it advertised for some time. After finding out about the crockpot method I have pretty much stuck with that since it works so well.
Jim Kraft

Offline Glenn (Gravitywell) Reach

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Re: Congealed castor crud
« Reply #15 on: February 25, 2013, 04:36:38 PM »
I personally use the crockpot method.  I use the antifreeze that is made for aluminum motors cause I heard it was the regular that turned the motors black.  I have never had a motor turn black with the aluminum safe stuff and it worked amazingly well.  I made small baskets out of aluminum mesh (like for windows) to put the items in.  Made for an easy retrieval and no burnt fingers! H^^
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Offline Geoff Goodworth

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Re: Congealed castor crud
« Reply #16 on: February 25, 2013, 06:02:36 PM »
My approach to the one engine that I bought second hand that was all gunked up with waxy yellow castor oil residue was to just drop the engine—less backplate and head—in a jar of methylated spirit and leave it for several days. The residue just fell out.

Remember that this engine had no baked-on residue/varnish anywhere and showed minimal signs of use. I suspect that it had been used for a short time, oiled with castor and stored.

Offline BillLee

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Re: Congealed castor crud
« Reply #17 on: February 28, 2013, 02:41:20 PM »
I never heard if anyone sees a problem with the blue color on the LA 25. I want to drop it in the pot next but I'd rather not screw up the finish on it.

The crock pot and anti-freeze is doing the job well! I have a couple of Fox 35s that were frozen solid that are sweet now! Unfortunately one of the two Enya 35s is really low on compression, the other pretty good. And you should see the DoubleStar 40! What a nice engine!

Bill
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Offline Chris Wilson

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Re: Congealed castor crud
« Reply #18 on: February 28, 2013, 02:46:45 PM »
I never heard if anyone sees a problem with the blue color on the LA 25. I want to drop it in the pot next but I'd rather not screw up the finish on it.

I have used Prestones Antifreeze with good effect but ........... it stripped off anodising and the hammertone paint I had on the case.

In short in works a little tooooo well and I fear for your blue finish.
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Offline Gene O'Keefe

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Re: Congealed castor crud
« Reply #19 on: March 01, 2013, 07:25:40 AM »
My two cents worth....be careful if any of the engines have any hard plastic parts on them (as in a venturi insert - or a wrist pin end plug) the hot antifreeze will melt them.
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Offline Phil Spillman

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Re: Congealed castor crud
« Reply #20 on: March 01, 2013, 06:39:30 PM »
Most of my Blue LA Engines came out of the crock pot dappled! Looked sort of beat up but the insides were clean! I try to remove the head and back plate first and let the chemistry do its thing! Once the anti freeze gets black stop using it! You local radiator man will dispose of it safely for you! Don't pour it down the toilet no proper!
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Offline BillLee

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Re: Congealed castor crud
« Reply #21 on: March 02, 2013, 05:31:54 AM »
Thanks, Phil. I think I will try to clean this one with solvents rather than in the pot.

Bill
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Offline Steve Thornton

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Re: Congealed castor crud
« Reply #22 on: March 05, 2013, 04:21:50 PM »
Bill I did a lot of research on the "crock pot" method and found it to work really well on my Fox and OS 35's but I was strongly warned by an "engine expert" to never remove the cylinder liner from the older OS engines i.e.,  the OS 35S.  I believe that Randy Smith explained to me, that if you take the liner out, it will never align properly again and the engine will be ruined.  I am no "espert" so I trust what Randy and just about anyone else with his credentials has to say about motors.  Just FYI.
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Offline RandySmith

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Re: Congealed castor crud
« Reply #23 on: March 05, 2013, 04:39:11 PM »
Bill I did a lot of research on the "crock pot" method and found it to work really well on my Fox and OS 35's but I was strongly warned by an "engine expert" to never remove the cylinder liner from the older OS engines i.e.,  the OS 35S.  I believe that Randy Smith explained to me, that if you take the liner out, it will never align properly again and the engine will be ruined.  I am no "espert" so I trust what Randy and just about anyone else with his credentials has to say about motors.  Just FYI.
Steve Thornton

Hi
It may not ruin all engines, however you can ruin the piston seal by taking them apart, and crockpotting the piston and sl;eeve , then reinstalling them , many times one finds the compression is lower when reassembled, So you pays your money and take your chances.
Also you need to keep fresh antifreeze in the pot, old antifreeze with lots of goop, carbon, oil etc in it will many times stain the motor parts.

Randy

Offline Chris Wilson

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Re: Congealed castor crud
« Reply #24 on: March 05, 2013, 06:32:43 PM »
Does this apply to ringed engines?
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Offline Al Burczycki

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Re: Congealed castor crud
« Reply #25 on: March 06, 2013, 01:04:36 PM »
I've been using "Gumout Carb&Choke" spray for years. A little in the venturi and cylinder (remove plug if piston up), wait a few minutes and rock back and forth; almost always loosens up and turns. On the outside, "Dawn Power Dissolver" works wonders, I just limit application time to 30 minutes and don't have a staining problem. Try It, you'll like it.

Al B.

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Re: Congealed castor crud
« Reply #26 on: March 07, 2013, 02:48:35 PM »
In the kitchen  I recently found a can of non caustic spray oven cleaner.

I don't know about ovens but it really works well on cruddy motors - spray it on wipe it off.

Anyone want to buy a crock pot?

G

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Re: Congealed castor crud
« Reply #27 on: March 07, 2013, 04:26:35 PM »
Does this apply to ringed engines?

Yes Chris, even more so than lapped engines, when you take apart a ringed engine the seal will   never.. be as good as it was, and many times it is noticeably less

The best thing to do there is use a new ring, and hone the cylinder lightly, cheap to do and you will have a better engine normally

Randy

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Re: Congealed castor crud
« Reply #28 on: March 07, 2013, 04:29:42 PM »
Caution for those using Dawn Power dissolve, it will rust bearing very very very badly and corrode the other parts if not completely cleaned with the motor taken aprt, and reoiled with afterrun oil, I have seen about 6 of them cleaned with Power Dissovle turned to useless engines by all the corrosion in places that were not cleaned and reoiled

They looked great on the outside, but the inside was toast!

Randy

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Re: Congealed castor crud
« Reply #29 on: April 02, 2013, 12:56:09 AM »
 Careful with the oven cleaners   they work but keep a close eye on then don't spray it on & let it set very long. Some are corosive.
  John

Offline FLOYD CARTER

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Re: Congealed castor crud
« Reply #30 on: April 17, 2013, 02:33:25 PM »
Much has been written about crock-pot and anti-freeze.  I get great results.  I don't have a crock-pot, but I use a Pyrex dish on an electric hot plate.  Also, the temp never gets over 110 deg (that's not very hot), so no plastic or anything melts.  The low temps take longer, but I'm in no hurry while this is "cooking".

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Offline BillLee

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Re: Congealed castor crud
« Reply #31 on: April 17, 2013, 09:07:14 PM »
To follow up on my original question.....

The story behind the engines: they belonged to a deceased modeler in east Texas. Died in 2007. His daughter was needing to dispose of his modeling stuff and asked if I could take it and perhaps put it to better use than ending up in a dumpster. She was hurting for cash, recent divorce, new baby a few months earlier, etc.... So one day Sandra and I went to her home and brought my pick-up full home.

The engines were all mounted on models except for a couple of Fox 35's and a couple of Enya 35's. Everything was coated in congealed castor oil and dust from hanging in the shop for the past 5+ years.

I used the crock pot and antifreeze on all of the engines except one. All came out beautifully. Even with a 24 hour soak in the pot, a couple were so badly gummed up that I had to use extra heat (monocote heat gun) to get the rods to move on the wrist pin in order to get the rod off the crankshaft. But eventually all came free.

The only engine I did NOT crock pot was the LA 25 since I had heard that the process would remove the blue color. I am sure that blue is some sort of paint since it was flaking off in a few spots. I used heat and solvents to get it apart.

The real good news is that all of the engines went back into the planes they came out of and I offered them and the modeler's supplies to my club, DMAA. A bunch of unused supplies went to the local hobby shop (Mike's, who hosts our club meetings) and the rest for sale.

To say the least, I am VERY PROUD of DMAA! They came through and bought EVERYTHING! What a great bunch of folks. I was able to take a check for $983 to the daughter, and she was floored by it, not expecting anywhere near that amount.

It was a good feeling to be able to help, and I learned a few things about cleaning engines.

Bill
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Online Brett Buck

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Re: Congealed castor crud
« Reply #32 on: April 17, 2013, 09:49:27 PM »
I used the crock pot and antifreeze on all of the engines except one. All came out beautifully.

   Given all the goofy things that were used over the years to clean off varnish, the anti-freeze thing really is a miracle!

    Brett

Offline Jim Thomerson

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Re: Congealed castor crud
« Reply #33 on: April 18, 2013, 10:20:23 AM »
I recently obtained a couple of solidly locked up engines, A Cox Blackwidow, and an AM 25 diesel.  I got them both free and runable with Rislone.  I did have to take the tank off the Blackwidow to free up the reed. There was an amazing amount of crud on the reed.  Generally on a reed engine, if you can get Rislone down the venturi, the reed will almost immediately free up. I have run the engine several times and it is fine.

On the AM 25, I got the piston free enough, with Rislone in the exhaust, and venturi, to take advantage of the sub piston induction and get a healthy dose of Rislone into the case.  In a few minutes this freed up the crank.  I did not disassemble the engine, but let it sit overnight, head down, with Rislone inside the piston, and up against the contrapiston.  Next morning the contrapiston was nice and free. It feels good and I will run it when I get around to it.   

Offline Paul Smith

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Re: Congealed castor crud
« Reply #34 on: April 18, 2013, 04:07:41 PM »
I wouldn't bet on the 110 degree limit.  I think it gets hotter than boiling water, especially if there's lid on the pot.  Some types of aluminum definately come out darker.  But ti does get rid of the baked caster oil.

That blue OS paint is some tough stuff.  I haven't been able to harm it any way, short of grinding some off to get a point of contact for the glow clip.
Paul Smith

Offline FLOYD CARTER

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Re: Congealed castor crud
« Reply #35 on: April 19, 2013, 10:58:03 AM »
I set my anti freeze bath about the same temp as my hot tub!  I stick a finger in it from time to time just to make sure it isn't too hot.  Anti freeze will work at room temps, but it takes longer.

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Offline Gerald Arana

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Re: Congealed castor crud
« Reply #36 on: April 21, 2013, 09:41:25 AM »
Paul S.

Hi Paul. If you want to remove the Blue paint from LA engines simlpy disassemble it and soak it in Acetone, Laquer thinner or such and the paint can be brushed off. I use a bamboo skewer to get into the small areas. (pointed end) I sand the large end flat to get down between the head fins. Works great!

Good luck, Jerry

Offline Jim Kraft

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Re: Congealed castor crud
« Reply #37 on: April 21, 2013, 12:07:56 PM »
Great story Bill; You and Sandra are the salt of the earth. Great to hear the DMAA bought every thing. It is the people that make great clubs and DMAA is one for sure. Thanks for letting us hear the story. Does my heart good.
Jim Kraft


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