Hi Greg,
Just "off the cuff" from miles away, sounds like it just loads the engine (set up) too much. Might need a different venturi, different compression ratio, etc.. You could start cutting the diameter down a *LITTLE* bit at the time, but man, for the cost of a CF prop, I hate to do it! LOL!! (unless it has been done before and I know it works)
Funny thing is, it might work perfect on my ST .60, and maybe not. I have noticed that for whatever reason, the same engines can run slightly different, even if they were reworked by the same person. The modern purpose built engines show that phenomenon less, in my experience.
Bill