I helped Dennis Coleman cover the wing to an All American with polyspan last night. He used adhesive on the structure and ironed the material down. He used "Ceconite" as his adhesive, and frankly, I don't think it begins to compare to Balsarite for adhesion. On the other hand, it's adhesion is light enough that you can pull the covering up to make corrections (so maybe it has merit after all).
Using pull and stretch on the tips, the wing came out flawless. We only used a hot iron for the whole application, testing the heat on scraps to get it right. Basic main panel is done at a heat that will assure adhesion, but not give ANY shrink. When you do the tips, you just want the material to soften a bit so you can stretch it. Too much heat here would possibly weaken the material while pulling it and cause tears (both rips and salty drops of water from the eyes). Finally, heat the iron until a scrap shows definite shrinkage, and de wrinkle the wing.
I don't think you can get the tips of a typical wing perfect without using heat on this material.
There are a few tricks to getting it right. After tacking down the main panel to about 1" from the start of the wingtip, pull up the wingtip tack and start the pull and stretch routine at the center and alternately work out to the L.E. and T.E. For this, start your heat in the main panel end bay and roll around to the tip. This sucks some of the material out of the main panel to form to the curve of the tip.
One change from my usual technique that worked well, is that instead of doing the root first, we tacked the center of the tip, then did the L.E. and T.E. tacks on the wing root. I am still thinking about why this worked better, but it did! We discovered this by accident when the center wrinkled up on tacking the tip. So we pulled the root tacks up and re did them. Bingo, a much easier time eliminating all wrinkles! We did this on the remaining panels, and it went very well.
I heartily recommend Faye Stilley's books on film covering. They are available from Model Airplane News. The man is
THE MAN when it comes to film coverings. I saw him do a demo at a model show, and I was blown away!
![y1 y1](https://stunthanger.com/smf/Smileys/classic/yeah.gif)