News:


  • April 18, 2024, 10:49:07 PM

Login with username, password and session length

Author Topic: Tapering Elevators using the Rod Method?  (Read 2337 times)

Offline kevin king

  • 24 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 1536
Tapering Elevators using the Rod Method?
« on: October 31, 2022, 05:20:23 PM »
I cant figure out what to do now. I read the elevator Tapering instructions and it calls out for a 3/8" rod for 3/8" elevators. But both the stab and elevators included in this Vector 40 kit are a 1/2" thick. So how do i properly  taper that? Do i need different rods??

Offline kevin king

  • 24 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 1536
Re: Tapering Elevators using the Rod Method?
« Reply #1 on: October 31, 2022, 05:21:14 PM »
Side view


Offline Craig Beswick

  • 24 supporter
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 562
Re: Tapering Elevators using the Rod Method?
« Reply #2 on: October 31, 2022, 06:09:16 PM »
Assuming it remains an 1/8" taper.
Then, a 1/2" rod at the leading edge a 3/8" rod at the trailing edge, turn it over and a 1/4" rod at the trailing edge.

Craig
AUS 87123
"The Ninja"

Offline kevin king

  • 24 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 1536
Re: Tapering Elevators using the Rod Method?
« Reply #3 on: October 31, 2022, 06:21:54 PM »
But the side view on the plans seems to indicate the elevators are 3/8" thick. Maybe the solution is two 3/8" rods front and back of the 1/2" elevator and sand then down to 3/8". With my luck they will warp.

Offline Craig Beswick

  • 24 supporter
  • Trade Count: (0)
  • Captain
  • *
  • Posts: 562
Re: Tapering Elevators using the Rod Method?
« Reply #4 on: October 31, 2022, 08:35:54 PM »
My Brodak plans, which I think are the same as yours, says the following.
Elevator from 1/2" balsa, then, use the 3/8" and 1/4" rods etc.!
I guess you sand it down to 3/8 at the LE. Not sure why they didn't just use 3/8"?

Craig
AUS 87123
"The Ninja"

Offline Dan McEntee

  • 23 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 6856
Re: Tapering Elevators using the Rod Method?
« Reply #5 on: October 31, 2022, 08:55:25 PM »
  At the time this was designed, it was common practice to have the elevators slightly thinner than the stabilizer. This is supposed to help eliminate hunting, I think, in place of having slop in the elevator control horn hole. It , in theory, makes a sort of "dead" area of airflow over the elevators. If you start with 1/2" thick wood, by the time you finish you should have a precise 3/8" thick elevator leading edge. If you start with 3/8", You have to be careful you don't inadvertently make the leading edge too thin. That's my take on it.
  Type at you later,
   Dan McEntee
AMA 28784
EAA  1038824
AMA 480405 (American Motorcyclist Association)

Offline kevin king

  • 24 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 1536
Re: Tapering Elevators using the Rod Method?
« Reply #6 on: October 31, 2022, 10:35:54 PM »
Ok, i think I understand now. I guess i was assuming because the flaps use a 1/4" bar on 1/4" flaps I mistakenly assumed the 1/2" elevator should use a half inch bar. Thanks for clearing that up.

Offline Kim Doherty

  • Trade Count: (0)
  • Commander
  • ****
  • Posts: 154
Re: Tapering Elevators using the Rod Method?
« Reply #7 on: November 04, 2022, 11:08:50 AM »
I cant figure out what to do now. I read the elevator Tapering instructions and it calls out for a 3/8" rod for 3/8" elevators. But both the stab and elevators included in this Vector 40 kit are a 1/2" thick. So how do i properly  taper that? Do i need different rods??

Kevin, see Al Resinger’s post and mine that follows it in the following thread. In short, you can not make proper tapers where the planform of the flap or elevator tapers using the rod method without a jig.

https://stunthanger.com/smf/building-techniques/sanding-a-taper-in-flaps-stab-ect/msg568720/#msg568720

Kim
« Last Edit: November 04, 2022, 11:39:01 AM by Kim Doherty »

Online Brett Buck

  • Trade Count: (0)
  • Admiral
  • ******
  • Posts: 13732
Re: Tapering Elevators using the Rod Method?
« Reply #8 on: November 04, 2022, 11:59:08 AM »
Kevin, see Al Resinger’s post and mine that follows it in the following thread. In short, you can not make proper tapers where the platform of the flap or elevator tapers using the rod method without a jig.

https://stunthanger.com/smf/building-techniques/sanding-a-taper-in-flaps-stab-ect/msg568720/#msg568720

Kim

   You would be correct, assuming the flap is completely rigid. Fortunately for this purpose, it isn't, and also fortunately, sanding a thick balsa sheet to a taper releases enough other stresses that it swamps the exceedingly low stress induced by sanding these two "out-of-plane" surfaces on a flat tabletop. So the "two rods" method, with or without a jig, is a perfectly satisfactory way of achieving the goal.

     I will elaborate later, however the point Alan makes is that, at least as described, the faces of the flap are not planar figures- the surface has a twist in it. It is "fine" for the first surface because the other side of the sheet holds it rigid against the surface, but when you flip it over it does not want to sit flat because it is not in a plane. He has a method of getting around this, but I think it is unnecessary from a practical standpoint, and this particular method *does not* induce any unexpected twist in most practical cases.

       Brett

Online Lauri Malila

  • Trade Count: (0)
  • Admiral
  • ******
  • Posts: 1632
Re: Tapering Elevators using the Rod Method?
« Reply #9 on: November 04, 2022, 12:19:36 PM »
   You would be correct, assuming the flap is completely rigid. Fortunately for this purpose, it isn't, and also fortunately, sanding a thick balsa sheet to a taper releases enough other stresses that it swamps the exceedingly low stress induced by sanding these two "out-of-plane" surfaces on a flat tabletop. So the "two rods" method, with or without a jig, is a perfectly satisfactory way of achieving the goal.

     
       Brett

Yes, you can manage with 2 rods , but you will have to glue the t.e. rod temporarily to very centreline of t.e. Cutting a well-fitting groove in the c/l helps a lot with that.
If you want to have both rods against the table, you'll need 3 rods;

-1st t.e. rod with ø= (flap total thickness :2) + (final t.e. thickness : 2)
-2st t.e. rod with the ø=final t.e. thickness.
-And the front  rod with same height/ø than flap l.e. thickness, of course.

That is naturally more complex and has a bigger risk of introducing an error to the flap, so in my opinion gluing the rod in flap c/l is better.
But even better, more stable and often with a better stiffness/weight ratio, is a built-up flap with 1/20..1/16" skins and some ribs inside.
Using same kind of highly complex calculations as above, it is very easy to sand or hot wire-cut a foam building jig with correct surface twist to produce a straight flap.
I'm just about to build such flaps for my new model, so I can document the process in here. But don't hold your breath, it'll take a while. L

Online Brett Buck

  • Trade Count: (0)
  • Admiral
  • ******
  • Posts: 13732
Re: Tapering Elevators using the Rod Method?
« Reply #10 on: November 04, 2022, 12:43:40 PM »
Yes, you can manage with 2 rods , but you will have to glue the t.e. rod temporarily to very centreline of t.e. Cutting a well-fitting groove in the c/l helps a lot with that.
If you want to have both rods against the table, you'll need 3 rods;

-1st t.e. rod with ø= (flap total thickness :2) + (final t.e. thickness : 2)
-2st t.e. rod with the ø=final t.e. thickness.
-And the front  rod with same height/ø than flap l.e. thickness, of course.

   Which is exactly as shown on the plans on the first post. This issue (if there is one, which I there contend is not), is when you go to do the second surface, and it won't lie flat on the table because it is not a plane. You have to stress the flap to sand the second surface - but that is not an issue because that stress is negligible compared to the unaccounted stresses that you release by sanding 1/4" of wood away from the surface.

       Brett
« Last Edit: November 04, 2022, 02:55:00 PM by Brett Buck »

Online Lauri Malila

  • Trade Count: (0)
  • Admiral
  • ******
  • Posts: 1632
Re: Tapering Elevators using the Rod Method?
« Reply #11 on: November 04, 2022, 01:13:31 PM »
Oh sorry, I saw the picture too late.
I think you'll introduce more (permanent) stress by sanding with too high pressure/dull sandpaper. L

Offline Dave_Trible

  • 24 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 6146
Re: Tapering Elevators using the Rod Method?
« Reply #12 on: November 12, 2022, 10:59:45 AM »
Another way which I use is to glue a basswood strip (3/32 sq.) down the center of the trailing edge, then sand down to it.  The strip can be removed or just left on to help prevent dings on the trailing edge . 

Dave
AMA 20934
FAA Certificate FA3ATY4T94

Online Ken Culbertson

  • 24 supporter
  • Trade Count: (0)
  • Admiral
  • *
  • Posts: 6102
Re: Tapering Elevators using the Rod Method?
« Reply #13 on: November 12, 2022, 06:41:37 PM »
Another way which I use is to glue a basswood strip (3/32 sq.) down the center of the trailing edge, then sand down to it.  The strip can be removed or just left on to help prevent dings on the trailing edge . 

Dave
I do the sme thin
Another way which I use is to glue a basswood strip (3/32 sq.) down the center of the trailing edge, then sand down to it.  The strip can be removed or just left on to help prevent dings on the trailing edge . 

Dave
I use a 3mm x .5mm strip to do the same thing.  Not a single warp in stab or flaps where I have used the cap.

Ken
AMA 15382
If it is not broke you are not trying hard enough.
USAF 1968-1974 TAC


Advertise Here
Tags:
 


Advertise Here