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Author Topic: Axle and lubrication for a home made bellcrank.  (Read 1063 times)

Offline Paul Smith

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Axle and lubrication for a home made bellcrank.
« on: April 20, 2009, 09:57:51 AM »
I'm making a bellcrank for a special project of the 35 size.

I've made a bellcrank out 1/8" plywood with 1/16" electrical circuit board laminated to each size and a further lamination of circuit board at the centre to make at total of 5 plys 6/16" thick.

The leadout spacing is 3.3". 

What do you use for an axle on such a bellcrank?  An what lubrication?
Paul Smith

Offline Mark Scarborough

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Re: Axle and lubrication for a home made bellcrank.
« Reply #1 on: April 20, 2009, 10:18:58 AM »
1/8 inch piano wire with a brass bushing .
I dont lubricate any of my control connections, it accumulates dust and dirt and wears them out faster.
If you feel you must perhaps some graphite powder would be appropriate
For years the rat race had me going around in circles, Now I do it for fun!
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Offline Geoff Goodworth

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Re: Axle and lubrication for a home made bellcrank.
« Reply #2 on: April 21, 2009, 05:21:57 AM »
Paul

For bearings, have a look at slot cars. We have a 1/24th scale track between my place and our field and they have oilite [sp] bushes with 1/8" ID and 3/16" or 1/4" OD. Mount on a 1/8" dia music wire as everyone says.

Cheers, Geoff

Offline Paul Smith

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Re: Axle and lubrication for a home made bellcrank.
« Reply #3 on: April 21, 2009, 05:49:42 AM »
I was wondering if all those fibreboard bellcranks that different people sell just let the axle run through a hole in the fibre?

I have to make a decision today. 

I'm leaning toward gluing the 1/8" rod to the bellcrank and having two 1/8" ID brass tubes above & below, glued to the centre rib.  This would give more bearing area than the reverse.
Paul Smith

Offline Mark Scarborough

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Re: Axle and lubrication for a home made bellcrank.
« Reply #4 on: April 21, 2009, 09:14:37 AM »
brass bushing glued to the bellcrank, 1/8 wire through it as the shaft. if you want more bearing area on the crank, make the bushing longer and put a couple small donuts of ply or other material on the top and bottom to support the bearing. ITs a 35 ized plane,, its not like  an 80 oz patternmaster,,,
For years the rat race had me going around in circles, Now I do it for fun!
EXILED IN PULLMAN WA
AMA 842137

Offline Steve Helmick

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Re: Axle and lubrication for a home made bellcrank.
« Reply #5 on: April 21, 2009, 05:57:19 PM »
What Mark said! I think Geoff might have been thinking of gluing the oilite bushings to the bellcrank, which would be fine, too. Are you going to tilt the bellcrank to align better with the flap pushrod, assuming there will be one?
Another good idea...  D>K Steve
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Online Brett Buck

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Re: Axle and lubrication for a home made bellcrank.
« Reply #6 on: April 21, 2009, 10:05:38 PM »
I'm making a bellcrank for a special project of the 35 size.

I've made a bellcrank out 1/8" plywood with 1/16" electrical circuit board laminated to each size and a further lamination of circuit board at the centre to make at total of 5 plys 6/16" thick.

The leadout spacing is 3.3". 

What do you use for an axle on such a bellcrank?  An what lubrication?

    I use 3/16 titanium rod as the pivot, and a 3/16 ID brass tube about 1 1/4" long glued into the bellcrank as the bearing. The long bearing surface keps it from rocking up and down, and because it's so long it needs a pivot that won't flex very much to prevent it from binding under load.

    I use ordinary Sta-Lube white lithium grease for lube, and made a provision to drop oil on it if necessary.

     Brett

Offline Paul Smith

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Re: Axle and lubrication for a home made bellcrank.
« Reply #7 on: April 22, 2009, 11:08:45 AM »
This bellcrank is the prototype of a new theory I testing. 
No doubt, this will flush out a report of how somebody did this 55 years ago, so bring it on !!

It's sort of a "Russian X-Crank" with two output arms.  Each output arm will drive ONE flap, thereby eliminating the troublesome torque rod that traditionally joins the two flaps.

Obvious benefits include:
  Dividing the stress between two two push rods and two control horns.
  Independant adjustablity of either/both flaps.
  Balanced forces on the bellcrank.
  Flaps do not tend to lock out if the wing flexes.
  Tolerance of dihedral and/or swept trailing edge.
  Ability to use large nylon horns, securely bolted to flaps, in lieu of Lucky boxes, etc.

This is a "profile only" setup, at least for now.

The output balls are about .40" above/below the CL of the bellcrank, thus giving a head start toward a straight line linkage to the horn.  The geometry can be further squared-up by placing the horns a little forward on the flaps.

Paul Smith


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