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Author Topic: Profile plane take apart wing ideas?  (Read 2524 times)

Offline Rudy Taube

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Profile plane take apart wing ideas?
« on: January 27, 2010, 11:56:29 PM »

Has anyone done, or seen, a profile take-apart wing setup? I have some ideas but would rather use someones tried and true design if available. ;-) ... TIA
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Offline Rudy Taube

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Re: Profile plane take apart wing ideas?
« Reply #1 on: January 28, 2010, 02:55:42 AM »
Hi Ty,
 
Thanks for the reply. I'm sure skilled modelers like you and others will be able to come up with some cool ideas. :-)
 
My default idea is to use the inside of the upper fuselage to "lock" in the wing.
 
1. Use my 2 1/2" circular saw blade to saw two 1/2 circles (1 1/4" depth) into the middle of the 1/2" fuselage. One over the high point of the wing, and one near the rear over the wing.
 
2. Make a ply "center" rib with two 2 1/2" dia. 1/2 humps to slide into #1 above. My guess is 1/8" ply should be OK for this center rib, with lightning holes. It will be trapped inside the fuselage and the force will be spread out over several inches?
 
3. Put thin ply doubler's on the outside of the fuselage to envelope the above inserts (for the bolts below).
 
4. Drill holes into the sides of the fuselage through each hump for 10-24 Nylon bolts going into 10-24 inserts on one side of the fuselage.
 
5. The lower part of the fuselage under the wing will be glued to the wing and come off with it.
 
I think the above should be very solid in all three force directions on the wing/fuselage joint. (I could be wrong, according to my lovely wife: I have been wrong before, many times! ;-)
 
If you see any problems with this idea please feel free to point them out! (please be gentle, I am a Virgin, doing this with a profile for the very 1st time!  LL~)
 
Regards,  H^^
« Last Edit: February 03, 2010, 04:10:27 PM by Rudy Taube »
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Offline john e. holliday

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Re: Profile plane take apart wing ideas?
« Reply #2 on: January 28, 2010, 08:40:46 AM »
Sounds good to me.  One of the features of the old Fire Cat was the fuselage went between the center ribs of the wing.  Go for it and let us know.  Also you will never know until you try it. 
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Offline Russell Shaffer

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Re: Profile plane take apart wing ideas?
« Reply #3 on: January 28, 2010, 09:35:16 AM »
Check with Pat King,  he is in the profiles.  He has plans for a Ringmaster trainer with a removable wing.  It is rubber banded but I don't see why you couldn't use nylon bolts instead.  It is a very simple attachment method. 
Russell Shaffer
Klamath Falls, Oregon
Just North of the California border

Offline Bob Furr

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Re: Profile plane take apart wing ideas?
« Reply #4 on: January 28, 2010, 04:52:04 PM »
Several years ago I did a Sterling Yak 9 as a take apart.  The top motor mount was extended above the wing almost to the trailing edge of the wing and there was a plywood piece inserted into the bottom of the fuselage.   The fuse was one piece and the wing one piece.  There were two long bolts that could be removed from the bottom to take the wing out.   They went thru hard points I put in (one was thru a hollow tube that the bellcrank was mounted on and the other near the trailing edge).   This way the force of the line tension was directly transmitted to the profile fuse.   The wing also was a slip fit into a 1/32 or 1/64 ply saddle much like some CL combat designs with foam wings in the 1980s where the wing was just taped in place (bellcrank there was atop the fuse).  It worked pretty good and I still have the plane.  It did gain a couple of ounces but I started with a Sterling kit so could have replaced kit wood and would have ended up lighter than most of the Yaks I saw fly.   The saddle was important to keep the wing from rocking.
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Offline Rudy Taube

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Re: Profile plane take apart wing ideas?
« Reply #5 on: January 28, 2010, 06:43:12 PM »
Hi Ty,

If your referring to that nice guy from the north rain country, the one with the great sense of humor and kind heart, .... then your right, he REALLY needs a take-apart airplane. A few months ago, after a contest, I watched him pack his environmentally beautiful Prius. It was an adventure! He was on a 1,000+ mile vacation trip with his lovely wife, all their luggage, all his model gear, AND his large one piece plane. .... I offered a saw but he did not take it. TRADITIONS die hard in CL!  LL~

BTW: I think that the Prius is a good name for this vehicle. This may explain why:

"Prius" is not a verb but a Latin comparative adjective or adverb, the neuter nominative singular form of the adjective whose corresponding masculine and feminine nominative singular forms are prior. (see also Latin declension - Irregular adverbs and their comparative and superlative forms) with meanings "ahead, in front, leading; previous, earlier, preceding, prior; former; basic".

A Toyota spokesperson once stated that "Toyota chose this name because the Prius vehicle is the predecessor of cars to come.

I must confess to a mild bias. We are a happy Toyota products family. All three built right here in North America. :-)

Regards,  H^^
« Last Edit: January 28, 2010, 10:58:27 PM by Rudy Taube »
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Offline Steve Helmick

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Re: Profile plane take apart wing ideas?
« Reply #6 on: January 28, 2010, 09:34:21 PM »
The Tom Morris 2-piece wing hardware is a natural for a profile. The center bits could be shortened somewhat, but I'd read the rules closely and make the wing attachment area of the fuselage very stiff, and thicker than the average profile. Maybe make wide root fillets part of the fuselage.  You could mount the bellcrank in the fuselage on plywood tabs, or in the outboard wing (reversed BC to put the pushrod in an appropriate place). I'd be reluctant to mount the BC on the inboard half, but it would be a nice setup if you could make it idiot-proof.  y1 Steve
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Offline Rudy Taube

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Re: Profile plane take apart wing ideas?
« Reply #7 on: January 29, 2010, 12:55:36 AM »
Hi Ty and all y'all, ..... ( Southerner's, please teach me how to write that correctly. :-)

Thanks for the ideas. I should have mentioned that this is a full size (620 sq in WA) electric powered Classic profile with flaps.

I like many of the ideas so far. If I had the extra energy (just too lazy ;-), and started with a clean sheet of paper I would make this profile (and all CL planes) with a CF tube spar and a two piece wing. This would make it very easy to have this spar go through a tight hardwood hole in the fuselage. Better still would be a stub wing a few inches on each side glued to the fuselage. This would have a female tube inside to receive the male CF tube wing spar. This would be the lightest, strongest and easiest way to do it. And like others have said, having a two piece wing and tube spars is a +. :-)

Please keep the ideas coming. Who knows, maybe we can all have take-apart planes to fit into our fuel efficient cars in the future. ;-) 

Regards,  H^^


EDITORIAL (off thread topic), Please read at your own risk  n~

I hate to break my own rule and participate in keeping a thread off track, but I can't help it. Ty, Now I know how a Texas Bass feels rising up to that "Popper", he knows better but he just can't help himself! ;-)

Ty, yours is a Cute name joke on Kia but they too actually have a good reason for their name.

It is copyrighted as a made up name but it comes from some Chinese Characters that are roughly translated to mean: "Arising from Asia". It also has a meaning "Bringer of Victory" and also "Unique".

I think we Americans would do well to take all of Asia very seriously as competitors in the world market. I have dealt with them for years and can tell you they are very smart, well educated, focused and they think waaaay ahead of our very "short time frame" thinking patterns. South Korea makes excellent products and when they unite the North and the South into one non Communist country patterend after the present day South they will be even more formidable as a competitor.

Regards,  H^^
« Last Edit: February 03, 2010, 04:06:55 PM by Rudy Taube »
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Offline BillLee

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Re: Profile plane take apart wing ideas?
« Reply #8 on: January 29, 2010, 05:54:46 AM »
How about making the two-panel, take-apart wing using a profile fuselage where the center 6" or so of the wing is permanently part of the fuselage structure? Mount the wing panels out a little bit from each side, perhaps about the same distance out as you would find in a full-fuselage model. Seems you could use the standard construction mechanisms and hardware.

Bill
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Offline Russell Shaffer

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Re: Profile plane take apart wing ideas?
« Reply #9 on: January 29, 2010, 10:14:46 AM »
Years ago I converted a one piece 2 meter glider wing to a two piece.  I epoxied brass tubing into the center section and joined it with music wire.  Kind of a redneck method but it worked well and never broke. 
Russell Shaffer
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Offline Randy Powell

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Re: Profile plane take apart wing ideas?
« Reply #10 on: January 29, 2010, 11:13:30 AM »
Bob Smiley had an interesting take apart profile. The fuse came apart at the high point of the wing and each half uncoupled from the wing. The stab came off. This made a small package that would fit in the back of his private plane. I thought the thing would come apart in the air, but it seemed to work pretty well.
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Offline Keith Renecle

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Re: Profile plane take apart wing ideas?
« Reply #11 on: January 31, 2010, 10:31:55 PM »
Hi Rudy,

I'm actually building a take-apart electric profile at this time. It is a "40-size" and the motivation is for something to take with you that takes very little space in the car, especially if you're travelling far. Here in South Africa we mostly have the Nats in Johannesburg, where I live. We have regular entries from places like Cape Town that is 1000 miles away. It's actually a lot cheaper to fly than drive right now, and this was the main motivation for the project which I started planning last year. I've drawn so many plans, but being a "suck it & see" engineer, I eventually thought that it will be better to just start building and see how it goes.

My plans are still being developed as I go, but I'll post some photo's soon. I basically have used a fixed box between the spars with the bellcrank in the inner wing, and this goes through the fuz, and the outer wing bolts onto this like the Yatsenko models. The fuz has 1/16" ply right up to the flap hinge line where it splits, and the inner wing flap is connected to the bellcrank. The outer wing flap has a slot in it and connects to the inner flap as it gets bolted on. The pushrod is on the inside of the fuz and I use r/c horns and clevises to getto the elevators.

I was going to post someting on the electric part of this forum next week, and I really thought that I would get many crazy remarks about why anyone would want to build a take-apart profile in the first place. (I'm quite used to the crazy remarks anyway!) I'm now feel quite good that someone else also considered doing this, so let's see what comes out of it. I've made one of the wings and the basic fuz, so in a day or so, I'll report back and let you know if I think it will work. I do have a concern about holding the fuz thightly between the wings. This was also my motivation for using electric with virtually no vibration, and of course the lack of fuel and oil getting into all of the joints.

BTW, I'm using foam wings with balsa covered leading and trailing edges with cap strips. All of the aluminum joiners can be made with basic hand tools except for a rod that needs a thread in it and this needs a good straight hole right through to start with. Anyway, let me see how I go over the next few days, and I'll post something again.

Keith R
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Offline Robert Jones

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Re: Profile plane take apart wing ideas?
« Reply #12 on: February 02, 2010, 03:22:25 PM »
I'm currently building two planes with removable one piece wings and stabilizers for VSC 22. One is a kit built Magician and the other is a plans built RingMaster, both electric.

Both the fuselages and wings are one piece so the wings slide in through the airfoil slot. Two bolts go in through the wings from the bottom of the profile fuselage and the stabs are held in place with four tiny screw/jam nut combinations. One wing has threaded hardwood blocks at the L.E. and T.E. and the other has jam nuts embedded in its hardwood blocks in the same locations. I guess we'll see which one works better!



I also glued a 2"X8" 1/32 light ply saddle on the bottom of the fuselage wing cutout to provide support for the wing. When the wing is in and the bolts are tightened it feels like it was glued in. The Magician setup is similar but I made the saddle wider.



The stab will be held in place with four screws. I was going to make the vertical stab removable as well but decided it wasn't really necessary.


 
The battery will be attached to the bottom of the fuselage on a plywood tray using a combination of regular Velcro and Velcro straps and will be adjustable fore and aft for balance.

The elevator pushrod is an arrow shaft that has a clevis on the stab end and a regular "z" bend at the bellcrank end for easy installation and removal through a hatch in the wing. The L.G. is stock but removable of course.

I already have a few ideas to improve the design but it's getting close to "showtime" so that'll have to wait for next year. Is there a profile Cardinal in my future?  ;D
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Offline john e. holliday

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Re: Profile plane take apart wing ideas?
« Reply #13 on: February 03, 2010, 08:51:52 AM »
Robert, looks very well thought out.  Also I think it could work with two peice wing with a carbon tube joiner.  Hope to see it in Tuscon.
John E. "DOC" Holliday
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Offline Don Curry AMA 267060

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Re: Profile plane take apart wing ideas?
« Reply #14 on: February 03, 2010, 09:13:30 AM »
I usually start my profile planes as a one piece design but after hitting the ground become taken apart.

Don

Offline Russell Shaffer

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Re: Profile plane take apart wing ideas?
« Reply #15 on: February 03, 2010, 10:00:56 AM »
Robert, is the fuselage bottom just balsa or is there something else in there for extra strength?  Like maybe a plywood keel?  Great idea and very nicely done. 
Russell Shaffer
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Just North of the California border

Offline Robert Jones

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Re: Profile plane take apart wing ideas?
« Reply #16 on: February 03, 2010, 12:40:05 PM »
Robert, is the fuselage bottom just balsa or is there something else in there for extra strength?  Like maybe a plywood keel?  Great idea and very nicely done. 
Thank you! Yes the bottom is just balsa. I was thinking with the next one I build I'll extend the fuselage ply doubler past the trailing edge, or not, depending on how this works out.
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