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Author Topic: Converting a stock muffler to a tongue muffler.  (Read 3092 times)

Offline Glenn (Gravitywell) Reach

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Converting a stock muffler to a tongue muffler.
« on: March 08, 2010, 03:54:26 PM »
I needed a tongue muffler for my Ringmaster +P that I am in the process of finishing now.  It has an OS .25la on it but is still tail heavy....curse of the Ringmaster!  Anyways, a tongue muffler for this little scamp is around $25 and I don't have that kind of cash to throw around, so making what I need is usually what happens.  I started looking at the stock muffler and decided with some judiciouse hacking, filing, etc, it would make an excellent tongue muffler.  I believe this same process would work for many others as well.  As you can see this saved me 1 3/4oz.  Wished I could loose weight this quick.  It only took me about an hour.  I used my Baby band saw to rouhp cut it, my stationary sanding station to rough sand it and a file to finish it off.  The holes are 3/32" in diameter and there are 11 of them.  I figured I could always drill more if needed.  Oh yeah....the base plate is just JB Welded on.  I haven't decided yet wether to add a couple of screws or not. H^^
Glenn Reach
Westlock, Alberta
gravitywell2011 @ gmail . com

Offline Tim Wescott

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Re: Converting a stock muffler to a tongue muffler.
« Reply #1 on: March 08, 2010, 06:30:15 PM »
Too cool.  Have you run it yet?
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Offline Glenn (Gravitywell) Reach

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Re: Converting a stock muffler to a tongue muffler.
« Reply #2 on: March 08, 2010, 07:31:59 PM »
No I haven't yet.  Its still winter here! LOL
Glenn Reach
Westlock, Alberta
gravitywell2011 @ gmail . com

Offline Steve Helmick

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Re: Converting a stock muffler to a tongue muffler.
« Reply #3 on: March 08, 2010, 09:19:08 PM »
Glenn...you shoulda drilled the holes in a "smiley face" pattern!  y1 Steve
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Offline Glenn (Gravitywell) Reach

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Re: Converting a stock muffler to a tongue muffler.
« Reply #4 on: March 08, 2010, 10:09:35 PM »
aaahhhhh Steve....you crack me up! LL~  And besides, I had already thought of that! LL~
Glenn Reach
Westlock, Alberta
gravitywell2011 @ gmail . com

Offline john e. holliday

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Re: Converting a stock muffler to a tongue muffler.
« Reply #5 on: March 09, 2010, 09:04:19 AM »
Great idea.   Dubro used to have a blank tube for making extensions that would work great for this.  May have to dig mine out.  Thanks for the idea and the great photo sequence. #^ #^ H^^
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Offline Tim Wescott

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Re: Converting a stock muffler to a tongue muffler.
« Reply #6 on: March 09, 2010, 09:34:23 AM »
No I haven't yet.  Its still winter here! LOL
Surely you can take it out to your driveway and annoy the neighbors!
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The problem with electric is that once you get the smoke generator and sound system installed, the plane is too heavy.

Offline Clint Ormosen

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Re: Converting a stock muffler to a tongue muffler.
« Reply #7 on: March 10, 2010, 01:19:48 AM »
I don't get it. Your Ringmaster is still tail heavy and the solution is to shave weight off the nose with a tongue muffler?
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Offline Andrew Tinsley

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Re: Converting a stock muffler to a tongue muffler.
« Reply #8 on: March 10, 2010, 07:09:32 AM »
   I am with Clint on this one, why take off more weight at the front when the Ringmaster is tail heavy??. Apart from that, you seem to have done an excellent job at converting the OS muffler into a very nice tongue muffler! Congratulations on such modeling abilities!
   While we are on topic about tongue mufflers, why are they so popular in the US? From listening to the few I have seen this side of the pond, they either DON'T muffle (b....y loud if you ask me!) or if they do mufffle, there is so much backpressure that the engine is choked and runs with low power plus overheating! A good light tube muffler is just streets ahead IMHO.

Andrew.
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Offline Glenn (Gravitywell) Reach

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Re: Converting a stock muffler to a tongue muffler.
« Reply #9 on: March 10, 2010, 11:47:32 PM »
Hi Andrew....I musty confess I do SOMEWHAT agree with you.  You do have to dial the tongue muffler in by adding or subtracting holes.  By subtracting I mean filling them! LOL  I believe like you that a lightweight tube mufflerr does a better job of muffling, but for me its simply the cost factor.  I already had the stock muffler and did not have the 25-30 dollars required to buy the tube muffler.  I do wish I could find a supply of those beautiful aluminum tubes they used to ship good cigars in.  That would make me happy! LOL

Oh and ps....I mistakenly said it was tail heavy.....its NOSE heavy.  LOL
Glenn Reach
Westlock, Alberta
gravitywell2011 @ gmail . com

Offline Andrew Tinsley

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Re: Converting a stock muffler to a tongue muffler.
« Reply #10 on: March 11, 2010, 11:39:42 AM »
Hallo,
   Right, if the plane is nose heavy, I am with you all the way! I still have some cigar tubes somewhere, but goodness knows where! I have not seen them in 10 years or so.
  We can get some very good Havanas in tubes, but main problem is that I cannot afford them anymore. Pension gets smaller as costs rise, syndrome. Probably a good job I can't afford the Havanas, I would probably be drummed out of the forum for Un American activities!

Regarsd,

Andrew.
BMFA Number 64862

Offline Glenn (Gravitywell) Reach

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Re: Converting a stock muffler to a tongue muffler.
« Reply #11 on: March 11, 2010, 12:47:30 PM »
Not by me....I'm Canadian! LL~  Wished I could afford a Havana myself, but that pesky thing called "cash" (bob? LOL) keeps getting in the way! LOL H^^
Glenn Reach
Westlock, Alberta
gravitywell2011 @ gmail . com

Offline Steven Kientz

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Re: Converting a stock muffler to a tongue muffler.
« Reply #12 on: March 17, 2010, 02:14:21 PM »
I've spent the last year saving Sharpie markers from work. These have an aluminum body, and there are two different diameters to choose from. I've built one muffler, used a wood block to attach it to the engine. Never ran it ,afraid the wood might burn. Wally world has 4 markers for $7 here in Indiana.
thanks
Steve
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Offline Bill Heher

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Re: Converting a stock muffler to a tongue muffler.
« Reply #13 on: March 18, 2010, 12:58:15 PM »
Dubro muffler extesion stock should still be available, I bought one last year. 2-3" length of that and a piece of 1/2" aluminum angle from Home Depot to cap the end, drill some holes and you have a cheap tongue muffler- plus you still have your $30 stock OS muffler if you need it later.

See attached MS Word doc for details.
Bill Heher
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Offline Glenn (Gravitywell) Reach

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Re: Converting a stock muffler to a tongue muffler.
« Reply #14 on: March 18, 2010, 01:57:09 PM »
stephen and Bill....those are both excellent ideas.  I forgot all about the old Sharpie tube muffler idea! LOL  I can get them at the dollar store for next to a dollar! LOL  And I do have a Dubro muffler extention tube that I got specifically to make tongue mufflers with.  Unfortunately it is too big for this particular application.  Its great to see and hear about others that enjoy making their own stuff as well. H^^
Glenn Reach
Westlock, Alberta
gravitywell2011 @ gmail . com

Offline Leo Mehl

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Re: Converting a stock muffler to a tongue muffler.
« Reply #15 on: March 23, 2010, 09:43:35 AM »
I did this same thing a few years back. I too glued it on with JB weld. The end piece came off on the first flight that I flew with this muffler . The plane sped up to about 3 second laps and the end piece landed on a guy that was sitting there watching the flight I glued it back on again with JB weld and two small bolts. After that I had no trouble so I would add the bolts if I were you. H^^ H^^Leo
« Last Edit: March 23, 2010, 10:01:47 AM by Leo Mehl »

Offline Glenn (Gravitywell) Reach

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Re: Converting a stock muffler to a tongue muffler.
« Reply #16 on: March 23, 2010, 01:11:53 PM »
Thanks for the your responce.  I was hopeing that someone that had actually used this method would respond.  What type of JB Weld did you use?  The type that is in seperate tubes and has to be mixed like epoxy, or the type thats a grey stick (like plasticine) that you mold?
Glenn Reach
Westlock, Alberta
gravitywell2011 @ gmail . com

Offline Bill Little

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Re: Converting a stock muffler to a tongue muffler.
« Reply #17 on: March 23, 2010, 09:44:45 PM »
HI GW,

I would use the tubes and also not the *Quick Set*.  Definitely use a couple bolts to hold it all together.

The diagram/article that Bill H. did for the muffler is great.   y1

Big Bear
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Offline Bill Little

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Re: Converting a stock muffler to a tongue muffler.
« Reply #18 on: March 23, 2010, 09:48:00 PM »
   (snip)
   While we are on topic about tongue mufflers, why are they so popular in the US? From listening to the few I have seen this side of the pond, they either DON'T muffle (b....y loud if you ask me!) or if they do mufffle, there is so much backpressure that the engine is choked and runs with low power plus overheating! A good light tube muffler is just streets ahead IMHO.

Andrew.

HI Andrew,

You can get a tongue to breath about the same as a tube in operation.  And if you use a light muffler then you can sometimes save using any tail weight.  Don't want to get Bob Gialdini's *Bar Bell* effect. ;D

We have found that *some* engines really need a healthy dose of back pressure to hold a good stunt run.

And you are correct, they always are louder than a good tube muffler! LL~

Big Bear
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James Hylton Motorsports/NASCAR/ARCA

AMA 95351 (got one of my old numbers back! ;D )

Trying to get by


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