Weird, I've never seen this posted before, but it's
exactly how I do mine. Right down to the hole in the 1/64" layer for the gear wire to pass through.
My only slight variation from what's shown here is that I don't bother with the 1/64" layer on the outside, I only use it on the inside. That way you can round and/or shape the balsa outside as you choose. Then, some medium silkspan or carbon veil, and you're good to go...
As Randy points out above however, it can be a good idea to solder some tabs to the wire first to help against the door "rotating" on the wire. The tabs then end up being sandwiched within the assembly of the wood layers. I'm to lazy for that extra detail but I've never had a problem with mine, yet.
