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Building Tips and technical articles. => Building techniques => Topic started by: Lauri Malila on February 06, 2016, 02:44:01 AM

Title: A new thing coming..
Post by: Lauri Malila on February 06, 2016, 02:44:01 AM
Hi here are some pics of my new model. I sprayed the clear last night, so some sanding and buffing next week and it should be ok.

Cheers, Lauri
Title: Re: A new thing coming..
Post by: Lauri Malila on February 06, 2016, 02:46:25 AM
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Title: Re: A new thing coming..
Post by: Lauri Malila on February 06, 2016, 02:47:39 AM
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Title: Re: A new thing coming..
Post by: Lauri Malila on February 06, 2016, 02:51:28 AM
I also have to make the piston ring(s). It's something I'd love to leave to a specialist.. I hate it. L
Title: Re: A new thing coming..
Post by: Peter Germann on February 06, 2016, 05:34:38 AM
Truly a masterpiece finish, Lauri. We are very happy and proud to have you here in Switzerland.

Best regards, Peter Germann
Title: Re: A new thing coming..
Post by: Steven Kientz on February 06, 2016, 08:26:15 AM
WOW! Craftsmanship at its finest. Truly a work of art.
Steve
Title: Re: A new thing coming..
Post by: john e. holliday on February 06, 2016, 10:15:07 AM
Awesome and then make your own power plant.
Title: Re: A new thing coming..
Post by: Serge_Krauss on February 06, 2016, 02:10:56 PM
Thanks for the beautiful pictures of your spectacular model. Marvelous workmanship!

SK
Title: Re: A new thing coming..
Post by: Lauri Malila on February 06, 2016, 02:47:37 PM
To allow a new engine orientation, we had to re-design the crankcase. Now cylinder is tilted -40 degrees from horizontal but venturi still remains horizontal. Also, I went back to remote needle valve.
Title: Re: A new thing coming..
Post by: Randy Powell on February 06, 2016, 06:08:18 PM
Redesigning the engine to fit the plane. Wow.
Title: Re: A new thing coming..
Post by: Lauri Malila on February 07, 2016, 09:18:53 AM
Well, we were anyway going to try a new material for crankcase, it was rather simple to do the changes in cnc program.
Because things get a bit more sensitive without nitro, I made a set of 10 venturies with 0,1mm (1/254") steps. From 4,1 to 5,0mm (0,16-0,196") dia. L
Title: Re: A new thing coming..
Post by: StaffanEkstrom on February 07, 2016, 12:53:49 PM
Looks really nice Lauri! Your new Rupes machine will make it even nicer!

/Staffan
Title: Re: A new thing coming..
Post by: Crist Rigotti on February 07, 2016, 01:32:27 PM
Wow! Sweeet!
Title: Re: A new thing coming..
Post by: Avaiojet on February 07, 2016, 04:47:52 PM
Absolutely amazing!  H^^

Charles
Title: Re: A new thing coming..
Post by: Trostle on February 08, 2016, 09:09:39 AM
I met Lauri in Poland at the 2014 World Championships.  I was able to closely examine his model and engine that he competed with.  He also makes his own props.  The 3-blade prop he gave me is a work of art.  I can attest that the photos he has posted here do not do justice to the outstanding craftsmanship and attention to details of his work.  He is also a competent flier.

I need to mention that he was one of the several competitors there that stepped forward to provide help to Kenny Stevens be able to continue in the competition.  We needed fuel components for the airplane that Kaz Minoto loaned Kenny.  Lauri provided much of the fuel that we needed early on so that Kenny could practice.  One of those many side stories that most people never hear about.

Keith

Title: Re: A new thing coming..
Post by: Allan Perret on February 08, 2016, 12:28:24 PM
I made a set of 10 venturies with 0,1mm (1/254") steps. From 4,1 to 5,0mm (0,16-0,196") dia. L
Seems like someone with your skillset and engineering expertise would come up with a variable throat venturi that would work for c/l stunt applications. 
Title: Re: A new thing coming..
Post by: Istvan Travnik on February 08, 2016, 04:26:29 PM
Dear  Lauri,
Congratulations to your fine ideas, design and work!
Sorrowfully, we met each other only once in the life (maybe in Belgrad, 2009.), for a very short time.
I hope, we will have opportunity to speak again some time, somewhere, somehow...
Warmest greetings: Istvan Travnik
Title: Re: A new thing coming..
Post by: Lauri Malila on February 09, 2016, 03:54:39 AM
Allan,

Sure I've been thinking of it but so far haven't found an elegant and simple solution. Besides, making it like this makes it easier for myself to keep record of what I'm doing.
It takes only a few seconds to change the venturi, much less than removing the cowling and airfilter:)
Besides, cleaning is easier.
This is what the remote needle looks like. Well not really remote, it's just about 1/2" of fuel tubing between backplate and valve. I am not worried of my fingers, just like the idea of isolating the valve from engine heat and maybe vibration. And again, cleaning is easier.
I'd like to install the engine cut-off device between the valve and engine but it looks quite tight in there. Propably it'll be just before the valve.
L
Title: Re: A new thing coming..
Post by: Lauri Malila on February 09, 2016, 03:57:56 AM
This is how it is mounted, just in front of fuel tank:
Title: Re: A new thing coming..
Post by: Lauri Malila on February 09, 2016, 04:11:36 AM
Question:

I have been buffing the model parts. I bought this stuff from Brodak; Meguiars Swirl Remover.
What's the correct way to use it? The abrasive effect is allmost homeopathic and it leaves the surfaces sticky. I tried it with my buffing machine and ir sure shines nicely but only untill I wash tve parts with soap water.
Is it more like wax?
Title: Re: A new thing coming..
Post by: Peter Germann on February 09, 2016, 06:25:55 AM
Question:

I have been buffing the model parts. I bought this stuff from Brodak; Meguiars Swirl Remover.
What's the correct way to use it? The abrasive effect is allmost homeopathic and it leaves the surfaces sticky. I tried it with my buffing machine and ir sure shines nicely but only untill I wash tve parts with soap water.
Is it more like wax?


Try asking for advice at: http://www.meguiars.ch/  The are supposed to have an expert and have an on-line shop, too

rgds Peter Germann
Title: Re: A new thing coming..
Post by: Gene O'Keefe on February 09, 2016, 07:52:51 AM
Looks like you have an extra set of mounting lugs at front of crank case ? Nice feature.
Title: Re: A new thing coming..
Post by: Mark Scarborough on February 09, 2016, 08:11:04 AM
Question:

I have been buffing the model parts. I bought this stuff from Brodak; Meguiars Swirl Remover.
What's the correct way to use it? The abrasive effect is allmost homeopathic and it leaves the surfaces sticky. I tried it with my buffing machine and ir sure shines nicely but only untill I wash tve parts with soap water.
Is it more like wax?

Swirl remover is actually a glaze, not really intended to remove sanding scratches or anything. It is basically intended to use as a last step to "fill" the swirl marks left by polishing compound. I use a similar product right before appearance judging. I use a microfiber hand towel/washcloth to apply a small amount and disperce it over the surface, then go back and buff it similar to how you would in fact use wax. There is not really any cutting agents in this product, its mechanism of function is to fill the micro sized marks left by the abrasive in polishing compound thus leaving a more uniform surface to produce better reflections.
Title: Re: A new thing coming..
Post by: Lauri Malila on February 09, 2016, 08:13:48 AM
Gene,

Actually, I won't be using them, Rob forgot to remove the front lugs from the latest milling program.
I have found out that the engine sounds happier without front mounting, propably some deformation or resonance thing.
So, soon I'll take my biggest file and file them off. L
Title: Re: A new thing coming..
Post by: Lauri Malila on February 09, 2016, 08:24:47 AM
Thanks, Mark. That confirmed what I was allready thinking what it might be. Can I still put wax after it?
Title: Re: A new thing coming..
Post by: Mark Scarborough on February 09, 2016, 11:51:06 AM
I personally would not,,
actually I seem to recall in situations the wax would be under the glaze,,
but I typically onlly use one or the other, not often both
Title: Re: A new thing coming..
Post by: Lauri Malila on March 12, 2016, 09:15:11 AM
Ok, it ended up like this. Ready to go -weight is 1630g, 57,5oz. If I can figure out the radio shut-off, it'll be about 15g more. But it's quite tight inside the nose. We'll see..
I ran the engine a little (started at 1st ever flick :)), seems to be nice and quiet. Tomorrow I'll run the 2 engines in and maybe fly a little, if weather allows.

Lauri
Title: Re: A new thing coming..
Post by: Lauri Malila on March 12, 2016, 09:16:22 AM
Some more pictures..
Title: Re: A new thing coming..
Post by: Lauri Malila on March 12, 2016, 09:17:32 AM
...and...
Title: Re: A new thing coming..
Post by: Lauri Malila on March 12, 2016, 09:18:53 AM
.........
Title: Re: A new thing coming..
Post by: Glenn (Gravitywell) Reach on March 12, 2016, 09:32:43 AM
I am just in awe! H^^
Title: Re: A new thing coming..
Post by: Avaiojet on March 12, 2016, 10:07:36 AM
Lauri,

Fine workmanship.  H^^

Please, what clear did you use?

Charles
Title: Re: A new thing coming..
Post by: Lauri Malila on March 12, 2016, 10:19:04 AM
Thank you, Charles.

I use 2 component acrylic clear (for cars). Paint is 2 component polyurethane.


Lauri