I finally disassembled my 5 pound Score for a late summer overall and took more photos of the components. Here are 12 of the tail area. As stated in a previous post, if building from a kit or scratch I'd use a different method (tail plug vs. hatches-see gallery photos of the ARF Nobler). I didn't see anything terribly wrong with the basic design of the Score's tail so my goal was to add modifications, rather than cut up or replace the stock kit parts. Pictures of other components might appear in later postings. These are the changes I made at the tail end:
1) The hard points in the stab where the anchor bolts go were reinforced with pillars cut from a CF tube. The ID is just large enough for the bolts to pass through. Stock holes in the stab were bored out so the tubes made a snug fit. They were glued in place with 30 minute epoxy. One of the stock hardpoints was too soft and crushed when the bolt was tightened, so this mod was needed. The tubes are not flush with the top of the stab. They extend about 1/8 inch beyond the top and contact the plywood platform that holds the blind nuts. They support the load when the bolts are tightened, so the stab is not crushed into the saddle of the fuselage. The white trapezoid piece in between the CF posts was an attempt to add more torque resistance to the stab in the yaw axis. It's not needed and did not work out as intended. I'd remove it, but it's easier to leave alone! The stab bolts are coated with a medium/temporary grade of thread lock, which keeps them from loosening during flights. They are not easily checked for tightness at the field, so thread lock is a good idea here.
2) I perceived a lot of negative incidence in the stab (leading edge cocked down), so I ground out the upper fuselage saddle until it "looked about right" (see the gap below the stab LE). The plane tracks OK, but so do stock Scores I've seen (and flown), where no change in stab incidence was made. If the stab is removable and you suspect an incidence problem, it could be tweaked after the model is flown.
3) I fuel proofed the inner fuselage at the tail by bringing the trim colors around to the inside with Monokote. Fuel proof paint or thinned epoxy would likely be easier. Fuel residue does get in this area. Lately I've become a Monokote fanatic and try to do impractical things with it. By the way, approx. 95% of the seams and trim colors have been sealed with straight or curved lengths of clear Monokote. The few places that were not are developing issues and will get nailed down with clear Monokote during this overall.
4) The hatches are covered on the inside with clear Monokote. The outboard hatch is grooved to clear the elevator pushrod. I used a Dave Brown fiberglass pushrod with 3/32 inch music wire ends from the flap to elevator horn. The stock formers (plus a balsa bumper at the flap end) hold the rod in place. The rod is heavy (24 grams), but does not flex at all and is very strong.
5) I'm using the stock elevator horn, bored out to make a snug fit with the 3/32 inch rod end. The horn looks like brass, so I did not add a bushing. There is no evidence of it getting "egged out" after approx. 100 flights. I'm using the center hole which gives a lot of travel, but I like it. I also set up the elevators to use a clevis friendly Tom Dixon horn. Each horn hole in the elevators is lined with aluminum tubing and soaked with thinned epoxy for fuel proofing. I made up a CF pushrod from Central Hobbies. It weights only 13 grams, complete with titanium ends, Sullivan clevises, JB Weld, Dacron line exterior wrap and epoxy soaking. I have "clevis phobia" and will probably never use it, at least not on something this heavy. With that thought in mind, I decided to fill the extra horn holes in the elevators with silicone. The empty holes do fill with oil during flying sessions.
6) Instead of the stock tab style hinges, I used Sig XX pinned and barreled nylon hinges (3 per elevator). A continuous wire holds each elevator in place. The wires lock into a recess at the stab tips and are held in place with 3M clear decorative vinyl tape. When peeled off, it does not take the covering with it. I use new tape every time these parts are reassembled. Folding the tape over on itself at a corner creates a pull-tab making it easier to remove. The recesses are fuel proofed with epoxy or Monokote. All Hinge pockets are dressed up with small pieces of Monokote and "flooded" with 30 minute epoxy for both strength and fuel proofing. The flap and elevator hinge lines are a "magnet" for fuel residue. I did not "peg" the hinges with toothpicks, but did precoat the pockets and flooded them with epoxy when installing the hinges. This is done in stages, not all at once. Lacquer thinner and TLC are used to wash excess glue out of the hinge barrels. The controls are very free with no binding through about 50 degrees of travel.
7) I used the stock tail wheel, but bent a new gear from approx. 5/64 inch music wire. I used 2 metal clips to anchor it to the fuselage instead of one nylon clip. The screw holes are soaked with epoxy. A short piece of brass tubing (flanged eyelet) is soldered on the outboard side of the wire. This acts as a bushing for the wheel, but more importantly locks in the line connector I use for a stooge anchor. The wheel is held on by a collar and set screw, but if it comes loose during a launch the line connector will stay put.
8) A removable and adjustable rudder was hinged to the fin via the wire and tubing method. I had to peel away some covering from the fin and replace it with Monokote. The aluminum tubes are glued in place with CA then reinforced with epoxy and strips of silk or 1/2 oz. fiberglass cloth. The stock trim scheme was carried over to the rudder with Monokote. Colors are a close match except for the red which is a shade or 2 off. Small nylon horns, a 2-56 threaded rod and a nylon clevis hold the rudder to the desired offset ( between 1/8 and 3/16 inch). I added the rudder after reading reports of a Score chasing it's pilot during an attempted reverse wingover! I have not yet flown it without the rudder.
The heavy duty hinges, hinge wires and removable rudder added tail weight, which necessitated more nose weight. I'm reluctant to remove the rudder, as it creates a warm and fuzzy feeling during the reverse wing over, vertical and overhead maneuvers. With some thought and effort I could probably shave an ounce off the tail, while still retaining it's current features and strength. Regards, EWP