The bellcrank for the 1/2A Magician I am building needs to be installed and I have a question of the leadouts...
Do I need anything at the bellcrank end or just run the bare cable thround the holes in the bellcraank and then either crimp with tubing or wrap with soft copper ?
I saw on larger models where the cable went through tubing that was bent to reduce wear against the bellcrank.
I am wondering if the bare cable is safe against the nylon bell crank or visa versa ?
What do you all think ??

I personally just run the cable through the BC hole and wrap the loop. I don't use any sort of bushing on 1/2a stunt or sport models. I have several 1/2A planes older than me that are done that way also.

The nylon bell cranks we put in our kits come from SIG mfg. They do not have bushed lead out holes. When I saw this thread I decided to start pressing brass eyelets into the lead out wire holes in all of our nylon bell cranks. The biggest problem for a kit manufacturer like myself is that we have so many years of building experience that we tend to do things like this automatically. As such we often forget that not everyone has the same experience. Thank you for having this discussion as it helps me to make the kits better.

On a different note I have made all of the changes to the laser cut files that Rosie mentioned in his other thread. I will be cutting new ribs and the 1/4" spar support and mailing them off to Rosie and Jim. All it takes is a phone call or e mail to advise me of any issue with the parts of a kit. I want to supply a kit that is perfect in every way with parts that fit properly. These 1/2A Magicians are brand new and as such there has been no test build to identify fit and finish issues like we do with our stock kits. My thanks to Rosie and Jim for letting me know about these issues so that they can be corrected.

Eric Rule